Light-Emitting Diode Die Packages and Methods for Producing Same
First Claim
1. A light-emitting diode die package, comprising:
- a light-emitting diode (LED) die including a semiconductor base having an electrode-mounting surface, at least two electrodes disposed on the electrode mounting surface of the semiconductor base, an insulation layer formed on the electrode-mounting surface and provided with two through holes for exposing the corresponding electrodes, a conductor-forming layer formed on the insulation layer and provided with two conductor-mounting holes in communication with the corresponding through holes of the insulation layer, and conductor units formed within the through holes and the conductor-mounting holes in a manner electrically connected to the corresponding electrodes; and
a covering layer formed on a surface of the LED die opposite to the electrode-mounting surface and extending to an outer surface of the LED die, the covering layer being made of a transparent material doped with phosphor powder.
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Accused Products
Abstract
The present invention relates to a light-emitting diode die package. The LED die package includes a semiconductor base, at least two electrodes disposed on an electrode mounting surface of the semiconductor base, an insulation layer formed on the electrode-mounting surface and provided with two through holes for exposing the electrodes, a conductor-forming layer formed on the insulation layer and provided with two conductor-mounting holes in communication with the through holes, and conductor units formed within the through holes and the conductor-mounting holes in a manner electrically connected to the corresponding electrodes. The LED die package further includes a covering layer formed on a surface of the LED die opposite to the electrode-mounting surface and extending to an outer surface of the LED die. The covering layer is made of transparent material doped with phosphor powder.
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Citations
14 Claims
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1. A light-emitting diode die package, comprising:
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a light-emitting diode (LED) die including a semiconductor base having an electrode-mounting surface, at least two electrodes disposed on the electrode mounting surface of the semiconductor base, an insulation layer formed on the electrode-mounting surface and provided with two through holes for exposing the corresponding electrodes, a conductor-forming layer formed on the insulation layer and provided with two conductor-mounting holes in communication with the corresponding through holes of the insulation layer, and conductor units formed within the through holes and the conductor-mounting holes in a manner electrically connected to the corresponding electrodes; and a covering layer formed on a surface of the LED die opposite to the electrode-mounting surface and extending to an outer surface of the LED die, the covering layer being made of a transparent material doped with phosphor powder. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A method for producing a light-emitting diode die package, comprising the steps of:
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providing a plurality of light-emitting diode (LED) dies, each including a semiconductor base having an electrode-mounting surface, at least two electrodes disposed on the electrode mounting surface of the semiconductor base, an insulation layer formed on the electrode-mounting surface and provided with two through holes for exposing the corresponding electrodes, a conductor-forming layer formed on the insulation layer and provided with two conductor-mounting holes in communication with the corresponding through holes of the insulation layer, and conductor units formed within the through holes and the conductor-mounting holes in a manner electrically connected to the corresponding electrodes; arranging the LED dies in an array on a supporting surface of a support; forming a transparent covering layer on the supporting surface of the support in a manner covering all of the LED dies, wherein the covering layer is doped with phosphor powder; and dicing the covering layer to obtain a plurality of LED die packages, each comprising at least one LED die. - View Dependent Claims (8, 9, 10, 11, 12)
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13. A method for producing a light-emitting diode die package, comprising the steps of:
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providing a light-emitting diode (LED) wafer including a plurality of LED dies, each including a semiconductor base having an electrode-mounting surface and at least two electrodes disposed on the electrode-mounting surface of the semiconductor base; dicing the LED wafer, such that a gap is generated between every two neighboring LED dies, whereby a continuous metal layer present among the neighboring LED dies is divided; forming an insulation layer on the electrode-mounting surface of the LED die, the insulation layer being transparent to light and doped with phosphor powder and formed with a plurality of through holes that expose the corresponding electrodes and have a greater dimension than that of the corresponding electrodes; forming a conductor unit inside of the respective through holes, so that the respective conductor units are electrically conducted to the corresponding electrodes; subjecting a surface of the LED wafer opposite to the electrode-mounting surface to dicing, and further coating the surface with a phosphor powder layer, so that the phosphor powder layer is connected to the insulation layer formed within the gap; and dicing the LED wafer to obtain a plurality of LED die packages, each comprising at least one LED die. - View Dependent Claims (14)
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Specification