METALLIC RESIN COVER AND METHOD OF PRODUCING THE SAME, AND DOOR HANDLE FOR VEHICLE

• US 20110012378A1
• Filed: 03/26/2010
• Published: 01/20/2011
• Est. Priority Date: 07/14/2009
• Status: Abandoned Application

• Current Assignee: Pacific Industrial Company Limited, Wavelock Advanced Technology Company Limited (Wavelock Holdings Co., Ltd.)
• Original Assignee: Pacific Industrial Company Limited
• Inventors: OTA, Satoshi, UENO, Kazushige
• Application Number:
  US12/732,862
• Publication Number:
  US 20110012378A1
• Time in Patent Office: Days
• US Class Current: 292/336.3
• CPC Class Codes: B29C 2045/14237 the inserts being deformed or preformed outside the mould or mould cavity
• CPC Class Codes: B29C 2045/14909 the edge of the sheet-like insert being hidden, e.g. in a groove or protruding into the injected material
• CPC Class Codes: B29C 45/14811 Multilayered articles B29C45/14827 takes precedence
• CPC Class Codes: B29K 2715/006 Glues or adhesives, e.g. hot melts or thermofusible adhesives
• CPC Class Codes: B29K 2995/0026 Transparent
• CPC Class Codes: B29L 2009/008 metalized, galvanized
• CPC Class Codes: B29L 2031/3029 Handgrips grips in general B29L2031/463
• CPC Class Codes: E05B 81/77 comprising sensors detecting the presence of the hand of a user
• CPC Class Codes: E05B 81/78 as part of a hands-free locking or unlocking operation
• CPC Class Codes: E05B 85/16 a longitudinal grip part being pivoted at one end about an axis perpendicular to the longitudinal axis of the grip part
• CPC Class Codes: H03K 17/962 Capacitive touch switches
• CPC Class Codes: H03K 2017/9602 characterised by the type or shape of the sensing electrodes
• CPC Class Codes: Y10T 156/1043 Subsequent to assembly
• CPC Class Codes: Y10T 292/57 Operators with knobs or handles
• CPC Class Codes: Y10T 428/12354 Nonplanar, uniform-thickness material having symmetrical channel shape or reverse fold [e.g., making acute angle, etc.]
• CPC Class Codes: Y10T 428/12382 Defined configuration of both thickness and nonthickness surface or angle therebetween [e.g., rounded corners, etc.]
• CPC Class Codes: Y10T 428/12486 Laterally noncoextensive components [e.g., embedded, etc.]

Abstract

A metallic resin cover constitutes a portion of an outer wall of a human detection device in which a detection electrode of a capacitance sensor is provided, and which detects whether a human touches or approaches the human detection device. The metallic resin cover includes a covered body; and a metal layer that has a metal-object discretely arranged structure in which a plurality of metal objects are discretely arranged. The metal layer covers an outer surface of the covered body.

Claims

1. A metallic resin cover that constitutes a portion of an outer wall of a human detection device in which a detection electrode of a capacitance sensor is provided, and which detects whether a human touches or approaches the human detection device, the metallic resin cover comprising:

a covered body; and

a metal layer that has a metal-object discretely arranged structure in which a plurality of metal objects are discretely arranged, wherein the metal layer covers an outer surface of the covered body.

2. The metallic resin cover according to claim 1, wherein

an average thickness of the metal layer is 10 to 70 nm;

an average diameter of the metal objects is 30 to 150 nm when the metal layer is seen in a direction of thickness of the metal layer; and

an average gap between the metal objects is 5 to 30 nm.

3. The metallic resin cover according to claim 2, wherein

the metal layer is a metal vapor-deposited layer.

4. The metallic resin cover according to claim 3, wherein

the metal layer is a layer formed by vapor-deposition of indium.

5. The metallic resin cover according to claim 1, further comprising

paired resin layers between which the metal layer is provided;

wherein a sheet-formed component is formed of a metallic forming sheet including the paired resin layers and the metal layer provided between the paired resin layers; and

the covered body is an insert-molded component formed by insert molding using the sheet-formed component.

6. The metallic resin cover according to claim 5, wherein

the sheet-formed component has a groove shape or a container shape;

a side wall of the sheet-formed component is curved to bulge outward;

the covered body includes a stepped surface that is joined to a distal end surface of the side wall of the sheet-formed component.

7. An automatic locking system comprising:

the metallic resin cover according to claim 1, wherein

the human detection device is a door handle for a vehicle, which is fixed to an outer wall of a door of the vehicle; and

when the capacitance sensor in the door handle detects that a human touches or approaches the door handle, the door is automatically unlocked or locked.

15. A door handle for a vehicle, which is fixed to an outer wall of a door of a vehicle, and which is used in an automatic locking system in which when it is detected that a human touches or approaches the door handle, the door is automatically unlocked or locked, the door handle comprising:

the metallic resin cover according to claim 1; and

the detection electrode of the capacitance sensor, which detects whether the human touches or approaches the door handle, wherein

the metallic resin cover constitutes an outer surface of the door handle that is opposite to a surface of the door handle that faces the door; and

the detection electrode is in contact with a reverse side of the metallic resin cover, or the detection electrode is disposed in a vicinity of the reverse side of the metallic resin cover.

16. A door handle for a vehicle, which is fixed to an outer wall of a door of a vehicle, and which is used in an automatic locking system in which when it is detected that a human touches or approaches the door handle, the door is automatically unlocked or locked, the door handle comprising:

the metallic resin cover according to claim 1; and

the detection electrode of the capacitance sensor, which detects whether the human touches or approaches the door handle, wherein

the metallic resin cover constitutes an outer surface of the door handle that is opposite to a surface of the door handle that faces the door; and

the detection electrode is disposed in a center portion of an inner area of the door handle in a direction perpendicular to a longitudinal direction of the door handle.

17. A door handle for a vehicle, which is fixed to an outer wall of a door of a vehicle so that the door handle extends in a longitudinal direction of the vehicle, and which is used in an automatic locking system in which when it is detected that a human touches or approaches the door handle, the door is automatically unlocked or locked, the door handle comprising:

the metallic resin cover according to claim 1; and

the detection electrode of the capacitance sensor, which detects whether the human touches or approaches the door handle, wherein

the metallic resin cover constitutes an outer surface of the door handle that is opposite to a surface of the door handle that faces the door; and

the detection electrode is disposed in an inner area of the door handle at a position closer to an upper side surface of the door handle than to a lower side surface of the door handle.

18. A door handle for a vehicle, which is fixed to an outer wall of a door of a vehicle so that the door handle extends in a longitudinal direction of the vehicle, and which is used in an automatic locking system in which when it is detected that a human touches or approaches the door handle, the door is automatically unlocked or locked, the door handle comprising:

the metallic resin cover according to claim 1; and

the detection electrode of the capacitance sensor, which detects whether the human touches or approaches the door handle, wherein

the metallic resin cover constitutes an outer surface of the door handle that is opposite to a surface of the door handle that faces the door; and

the detection electrode is disposed in an inner area of the door handle at a position closer to a lower side surface of the door handle than to an upper side surface of the door handle.

19. The door handle according to claim 15, wherein

the door handle is substantially arched in a longitudinal direction thereof, and only an intermediate portion of the door handle in the longitudinal direction thereof is grasped;

the metallic resin cover has a band shape that extends over the entire door handle in the longitudinal direction of the door handle, and the metallic resin cover is arched;

the detection electrode of the capacitance sensor used for unlocking the door is disposed in the intermediate portion of the door handle in the longitudinal direction thereof; and

the detection electrode of the capacitance sensor used for locking the door is disposed at a position between the intermediate portion and an end of the door handle in the longitudinal direction thereof.

20. The door handle according to claim 16, wherein

the door handle is substantially arched in a longitudinal direction thereof, and only an intermediate portion of the door handle in the longitudinal direction thereof is grasped;

the metallic resin cover has a band shape that extends over the entire door handle in the longitudinal direction of the door handle, and the metallic resin cover is arched;

the detection electrode of the capacitance sensor used for unlocking the door is disposed in the intermediate portion of the door handle in the longitudinal direction thereof; and

the detection electrode of the capacitance sensor used for locking the door is disposed at a position between the intermediate portion and an end of the door handle in the longitudinal direction thereof.

21. The door handle according to claim 17, wherein

the door handle is substantially arched in a longitudinal direction thereof, and only an intermediate portion of the door handle in the longitudinal direction thereof is grasped;

the metallic resin cover has a band shape that extends over the entire door handle in the longitudinal direction of the door handle, and the metallic resin cover is arched;

the detection electrode of the capacitance sensor used for unlocking the door is disposed in the intermediate portion of the door handle in the longitudinal direction thereof; and

the detection electrode of the capacitance sensor used for locking the door is disposed at a position between the intermediate portion and an end of the door handle in the longitudinal direction thereof.

22. The door handle according to claim 18, wherein

the door handle is substantially arched in a longitudinal direction thereof, and only an intermediate portion of the door handle in the longitudinal direction thereof is grasped;

the metallic resin cover has a band shape that extends over the entire door handle in the longitudinal direction of the door handle, and the metallic resin cover is arched;

the detection electrode of the capacitance sensor used for unlocking the door is disposed in the intermediate portion of the door handle in the longitudinal direction thereof; and

the detection electrode of the capacitance sensor used for locking the door is disposed at a position between the intermediate portion and an end of the door handle in the longitudinal direction thereof.

8. A method of producing a metallic resin cover, comprising:

forming a sheet-formed component using a metallic forming sheet, wherein in the metallic forming sheet, a metal layer is provided between paired first and second resin layers, and the metal layer has a metal-object discretely arranged structure in which a plurality of metal objects are discretely arranged;

forming a covered body using a molding die in which the sheet-formed component is inserted; and

covering an outer surface of the covered body with the sheet-formed component, wherein the covered body constitutes a portion of an outer wall of a human detection device in which a detection electrode of a capacitance sensor is provided, and which detects whether a human touches or approaches the human detection device.

9. The method of producing the metallic resin cover according to claim 8, wherein

an average thickness of the metal layer is 10 to 70 nm;

an average diameter of the plurality of metal objects is 30 to 150 nm when the metal layer is seen in a direction of thickness of the metal layer; and

an average gap between the metal objects is 5 to 30 nm.

10. The method of producing the metallic resin cover according to claim 9, wherein

the metallic forming sheet is formed by forming the metal layer by vapor-depositing indium on a resin film that is a first resin layer, and fixing a base resin film that is a second resin layer, to a surface of the metal layer that is opposite to a surface of the metal layer that faces the first resin layer, with an adhesive layer provided between the second resin layer and the metal layer.

11. The method of producing the metallic resin cover according to claim 8, wherein

a portion of the metallic forming sheet is formed into the sheet-formed component, and the sheet-formed component is separated from the entire metallic forming sheet by laser cutting.

12. The method of producing the metallic resin cover according to claim 11, wherein

the laser cutting is performed while an optical axis of the laser is inclined toward the sheet-formed component by approximately 45 degrees with respect to a flat portion of the metallic forming sheet.

13. The method of producing the metallic resin cover according to claim 8, wherein

the sheet-formed component has a groove shape or a container shape, and a side wall of the sheet-formed component is curved to bulge outward;

and

a distal end surface of the side wall is covered with the covered body.

14. The method of producing the metallic resin cover according to claim 13, wherein

the covered body is formed while a parting line of the molding die, in which the sheet-formed component is inserted, is disposed at a position between a proximal end and a distal end of a side wall of the sheet-formed component.