ENDOSCOPIC ROBOTIC CATHETER SYSTEM

• US 20110015648A1
• Filed: 07/16/2009
• Published: 01/20/2011
• Est. Priority Date: 07/16/2009
• Status: Abandoned Application

• Current Assignee: Hansen Medical Incorporated (Johnson & Johnson)
• Original Assignee: Hansen Medical Incorporated (Johnson & Johnson)
• Inventors: Stahler, Gregory J., Barbagli, Federico, Alvarez, Jeffery B., Carlson, Christopher R.
• Application Number:
  US12/504,559
• Publication Number:
  US 20110015648A1
• Time in Patent Office: Days
• US Class Current: 606/130
• CPC Class Codes: A61B 17/22031 Gripping instruments, e.g. forceps, for removing or smashing calculi A61B17/221 takes precedence
• CPC Class Codes: A61B 17/221 Gripping devices in the form of loops or baskets for gripping calculi or similar types of obstructions surgical snare instruments A61B17/32056
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/22035 for retrieving or repositioning foreign objects
• CPC Class Codes: A61B 2017/2212 having a closed distal end, e.g. a loop
• CPC Class Codes: A61B 2034/105 Modelling of the patient, e.g. for ligaments or bones
• CPC Class Codes: A61B 2034/301 for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes
• CPC Class Codes: A61B 2090/306 using optical fibres
• CPC Class Codes: A61B 2090/3614 using optical fibre
• CPC Class Codes: A61B 2090/376 using X-rays, e.g. fluoroscopy
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 34/76 Manipulators having means for providing feel, e.g. force or tactile feedback
• CPC Class Codes: A61B 90/361 Image-producing devices, e.g. surgical cameras

Abstract

A robotic catheter system includes a controller with a master input device. An instrument driver is in communication with the controller and has a elongate instrument interface including a plurality of instrument drive elements responsive to control signals generated, at least in part, by the master input device. An elongate instrument has a base, distal end, and a working lumen, wherein the guide instrument base is operatively coupled to the guide instrument interface. The elongate instrument preferably comprises and/or defines other lumens to accommodate instruments such as an optics bundle, a light bundle, a laser fiber, and flush irrigation. The working lumen preferably is configured to accommodate a grasping or capturing tool, such as a collapsible basket or grasper, for use in procedures such as kidney stone interventions. The elongate instrument includes a plurality of instrument control elements operatively coupled to respective drive elements and secured to the distal end of the instrument. The instrument control elements are axially moveable relative to the guide instrument such that movement of the guide instrument distal end may be controlled by the master input device.

Claims

1. A robotic instrument system, comprising:

a. an operator workstation comprising one or more displays and one or more input devices;

b. a controller operatively coupled to the operator workstation;

c. an instrument driver operatively coupled to the controller, the instrument driver comprising one or more motors operatively coupled to an instrument interface and being operably coupled to and supported by a lockably mobile instrument driver base configured to rest upon a floor of an operating room adjacent a patient; and

d. an elongate flexible guide instrument having a longitudinal axis and a base portion operably coupled to the instrument interface;

wherein the controller is configured to selectively actuate the one or more motors to thereby selectively move a distal end portion of the guide instrument in response to control signals generated, at least in part, by the one or more input devices.

2. The system of claim 1, wherein the instrument driver is rotatable relative to the mounting structure.

3. The system of claim 1, wherein the instrument driver, when mounted upon the mounting structure, is substantially fixed relative to the mounting structure.

4. The system of claim 1, wherein the instrument driver is mechanically integrated into the mounting structure.

5. The system of claim 2, wherein the mounting structure comprises at least one configurable revolute joint.

6. The system of claim 5, wherein the at least one configurable revolute joint comprises a braked joint.

7. The system of claim 6, wherein the braked joint is an electronically braked joint.

8. A flexible instrument assembly, comprising:

a. an elongate flexible body defining a plurality of integrated instrument lumens longitudinally therethrough, as well as an interchangeable working instrument lumen therethrough which is positioned approximately coincident with the longitudinal axis of the elongate flexible body;

b. an instrument housing coupled to a proximal portion of the elongate body;

c. a plurality of radially spaced-apart control wires coupled to a distal end portion of the elongate flexible body, the control wires extending proximally through a wall of the elongate body and out at least one opening defined by the proximal end of said elongate body; and

d. a plurality of control wire interface assemblies carried in the instrument housing, each interface assembly comprising a pulley that is rotatable relative to the housing, the guide instrument control wires each having a proximal end extending out of the at least one opening defined by the proximal end of the elongate body and wound onto a respective pulley, such that movement of the guide instrument distal end may be controlled by rotational movement of the one or more pulleys.

9. The flexible instrument assembly of claim 8, wherein the plurality of instrument lumens is configured to separately and simultaneously accommodate an optics bundle, a light bundle, and a laser fiber, and to define a flush channel.

10. The flexible instrument assembly of claim 8, wherein the instrument housing comprises an optics bundle connection interface.

11. The flexible instrument assembly of claim 8, wherein the instrument housing comprises a light bundle connection interface.

12. The flexible instrument assembly of claim 8, wherein the instrument housing comprises a laser fiber coupling interface.

13. The flexible instrument assembly of claim 8, wherein the instrument housing comprises a flush channel supply interface.

14. The flexible instrument assembly of claim 8, wherein the working instrument lumen is sized to accommodate slidable coupling of a collapsible basket tool.

15. The flexible instrument assembly of claim 10, wherein the optics bundle connection interface comprises a translucent light transmission interface between fibers comprising the optics bundle in the housing and fibers comprising an external optics bundle coupled to a video processing device.

16. The flexible instrument assembly of claim 10, wherein the optics bundle connection interface comprises a translucent light transmission interface between fibers comprising the optics bundle in the housing and a digital image capture chip.

17. The flexible instrument assembly of claim 8, wherein the elongate flexible body comprises a substantially square cross sectional shape having corners.

18. The flexible instrument assembly of claim 17, wherein the corners are rounded in shape.

19. The flexible instrument assembly of claim 17, wherein the elongate flexible body comprises a polymeric coextrusion.

20. The flexible instrument assembly of claim 17, wherein the elongate flexible body defines four integrated instrument lumens arranged immediately adjacent the corners.

21. The flexible instrument assembly of claim 20, wherein the elongate flexible body defines four control wire lumens arranged between the four integrated instrument lumens.

22. The flexible instrument assembly of claim 21, wherein the working instrument lumen has a diameter which is greater than that of the integrated instrument lumens, and wherein the control wire lumens have a diameter which is smaller than that of the integrated instrument lumens.

23. The flexible instrument assembly of claim 8, wherein the respective control wire interface assemblies each comprise a mechanical fitting coupled to or defined into the respective pulley, each mechanical fitting configured to engage a respective motor drive assembly.

24. The flexible instrument assembly of claim 8, wherein the elongate body has a first portion with a first flexibility and a second portion extending distally from the first portion, the second portion having a second flexibility substantially greater than the first flexibility.

25. The flexible instrument assembly of claim 8, further comprising a flexible sheath body defining a working lumen sized to accommodate slidable engagement of the elongate flexible body, and an outer cross sectional shape that is substantially circular.

26. The flexible instrument assembly of claim 25, wherein the shape of the working lumen of the sheath body and outer shape of the elongate flexible body are jointly configured to limit rotational movement of the elongate flexible body relative to the sheath body.