EXPANDABLE INTERBODY SPACER DEVICE

• US 20110015747A1
• Filed: 03/05/2009
• Published: 01/20/2011
• Est. Priority Date: 03/07/2008
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Inventors: McManus, Joshua, Widmer, Walter, Woodburn, William
• Granted Patent: US 8,574,300 B2
• Time in Patent Office: Days
• US Class Current: 623/17.16
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30372 with additional means for limiting said translation
• CPC Class Codes: A61F 2002/30476 locked by an additional locking mechanism
• CPC Class Codes: A61F 2002/30481 using a locking clip
• CPC Class Codes: A61F 2002/30505 spring biased
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/3052 unrestrained in only one direction, e.g. moving unidirectionally
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2250/0009 : for adjusting thickness

Abstract

An expandable interbody spacer (10) is provided that includes a pair of oppositely facing endplate components (20, 40) and an interior component that includes one or more vertically extending stacks of arranged C-clip members (70) radially surrounding one or more bosses (30) protruding interiorly from one of the endplates, wherein the size and configuration of the bosses and the c-clip members are designed to allow the incremental expansion of expandable interbody spacer.

Claims

1. An expandable interbody spacer for implantation between vertebra having a collapsed condition and an expanded condition, the spacer comprising:

a superior component having an external surface for contacting at least a portion of one vertebrae;

an inferior component having an external surface for contacting at least a portion of another vertebrae, the superior and inferior components moveable relative to each other so that the spacer may move between the collapsed condition and the expanded condition;

at least one boss member positioned between and moveable relative to at least one of the superior component and interior component, the boss member including a side surface and a distal end surface; and

at least one expandable clip member, each clip member having a top surface, a relaxed position, a deflected position, and defining a space, all the clip members being in the deflected position when the spacer is in the collapsed position;

wherein the boss member is arranged and configured to pass through the space when the clip member is in the deflected position and the clip member interferes with the movement of and does not permit the boss member to pass through the space when the clip member is in the relaxed position, each of the clip members deflecting in a series to the relaxed position as the distal end surface of the boss member passes a top surface of each of the clips as the spacer expands thereby allowing the spacer to expand in predefined increments.

2. The spacer of claim 1 comprising a plurality of clip members, each clip member stacked one on top of the other to form at least one stack of clip members.

4. The spacer of claim 1 wherein the clip members have integral resilient and elastically deflectable arms that move upon application of a force.

5. The spacer of claim 4 wherein the clip members are formed of a single piece of material and integrally connected.

6. The spacer of claim 1 wherein the clip members are relatively flat and have a relatively uniform thickness.

7. The spacer of claim 1 wherein the clip members are wedge shaped.

8. The spacer of claim 2 comprising more than one stack of clip members, each stack comprising a plurality of clip members.

9. The spacer of claim 1 wherein the superior component includes at least one boss member extending from the superior component toward the inferior component, and the inferior component includes a post member extending from the inferior component toward the superior component, wherein the post member is associated with the boss member such that the post member may telescope with respect to the boss member as the implant expands and collapses.

10. The spacer of claim 1 further comprising a plurality of boss members, a plurality of post members, a plurality of clip members forming a plurality of stacks of clip members.

11. The spacer of claim 10 wherein the resilient clip members have resilient arms that expand upon application of a force.

12. The spacer of claim 11 wherein the arms of the resilient clip members are at least one of the group of circularly shaped, C-shaped, U-shaped, Y-shaped, and V-shaped.

13. The spacer of claim 9 wherein the clip members are secured to the inferior component.

14. The spacer of claim 10 wherein the plurality of stacks of clip members are connected by a central member located between the plurality of boss members.

15. The spacer of claim 11 wherein the plurality of stacked resilient clips form at least two separate stacks of resilient clip members, each stack of clip members associated with a different boss member.

16. The spacer of claim 15 wherein the superior and inferior components include edges along their perimeter, the separately stacked resilient clip members located between the boss members and perimeter edges of the superior and inferior components.

17. The spacer of claim 10 wherein the boss members and the post members are cylindrically shaped.

18. The spacer of claim 1 wherein the clip members move to a relaxed position underneath the boss member as the distal end of the boss member passes the top surface of the resilient clip member and supports the superior component when subjected to axial compression.

19. The spacer of claim 1 wherein the clip members have arms that are expanded and move away from each other when the clip member is changed to the deflected position such that the space defined by the clip member is larger.

20. The spacer of claim 1 wherein the clip members have arms that deflect inwardly when the clip members are changed to the deflected position.

21. The spacer of claim 1 further comprising a stop mechanism to limit the expansion of the spacer.

22. The spacer of claim 10, wherein the boss member has a recess and the post member moves within the recess as the implant moves between the collapsed and expanded conditions.

3. (canceled)