TWO-STAGE SWITCHING POWER SUPPLY

• US 20110025289A1
• Filed: 07/28/2010
• Published: 02/03/2011
• Est. Priority Date: 07/31/2009
• Status: Abandoned Application

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: Wang, Cheng-Ping, Yu, Chang-Chieh, Lo, Cheng-Yi
• Application Number:
  US12/845,377
• Publication Number:
  US 20110025289A1
• Time in Patent Office: Days
• US Class Current: 323/285
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: H02M 3/3387 in a push-pull configuration
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A two-stage switching power supply includes a first-stage power circuit, a bus capacitor, a second-stage power circuit and a power control unit. The first-stage power circuit is connected to a power bus for receiving an input voltage, and includes a first switching circuit. The input voltage is converted into a bus voltage by alternately conducting and shutting off the first switching circuit. The second-stage power circuit is connected to the power bus for receiving the bus voltage, and includes a second switching circuit. The power control unit is used for controlling operations of the first switching circuit and the second switching circuit. The bus voltage is dynamically adjusted according to electricity consumption amount of the system circuit under control of the power control unit. An operating mode of the second switching circuit of the second-stage power circuit is changed according to the electricity consumption amount of the system circuit.

Claims

1. A two-stage switching power supply for receiving an input voltage and generating an output voltage or an output current to a system circuit, said two-stage switching power supply comprising:

a first-stage power circuit connected to a power bus for receiving an input voltage, and comprising a first switching circuit, wherein said input voltage is converted into a bus voltage by alternately conducting and shutting off said first switching circuit;

a bus capacitor interconnected between said power bus and a first common terminal for storing electrical energy;

a second-stage power circuit connected to said power bus for receiving said bus voltage, and comprising a second switching circuit, wherein said bus voltage is converted into said output voltage or said output current by alternately conducting and shutting off said second switching circuit; and

a power control unit connected to a control terminal of said first switching circuit of said first-stage power circuit, a control terminal of said second switching circuit of said second-stage power circuit and a power bus for controlling operations of said first switching circuit and said second switching circuit, wherein said bus voltage is dynamically adjusted according to electricity consumption amount of said system circuit under control of said power control unit, and an operating mode of said second switching circuit of said second-stage power circuit is changed according to said electricity consumption amount of said system circuit.

2. The two-stage switching power supply according to claim 1 wherein said power control unit discriminates whether said system circuit is in a low electricity consumption status or a non-low electricity consumption status according to said electricity consumption amount of said system circuit.

3. The two-stage switching power supply according to claim 2 wherein said operating mode of said second switching circuit is a pulse width modulation mode or a resonant mode.

4. The two-stage switching power supply according to claim 3 wherein when said system circuit is in said low electricity consumption status, the duty cycle of said second switching circuit is adjusted by said power control unit such that said second switching circuit is operated in said pulse width modulation mode.

5. The two-stage switching power supply according to claim 3 wherein when said system circuit is in said non-low electricity consumption status, the duty cycle of said second switching circuit is adjusted by said power control unit such that said second switching circuit is operated in said resonant mode.

6. The two-stage switching power supply according to claim 2 wherein said power control unit discriminates that said system circuit is in said low electricity consumption status when said electricity consumption amount of said system circuit is lower than a first electricity consumption amount.

7. The two-stage switching power supply according to claim 6 wherein said power control unit discriminates that said system circuit is in said non-low electricity consumption status when said electricity consumption amount of said system circuit is higher than a second electricity consumption amount.

8. The two-stage switching power supply according to claim 7 wherein said power control unit discriminates occurrence of a hysteresis when said first electricity consumption amount is equal to said second electricity consumption amount, and said power control unit discriminates no occurrence of a hysteresis when said first electricity consumption amount is not equal to said second electricity consumption amount.

9. The two-stage switching power supply according to claim 1 wherein the magnitude of said bus voltage is in direction proportion to said electricity consumption amount of said system circuit.

10. The two-stage switching power supply according to claim 1 wherein the magnitude of said bus voltage is linearly or stepwise changed with said electricity consumption amount of said system circuit.

11. The two-stage switching power supply according to claim 10 wherein a plurality of electricity consumption regions is defined by said power control unit according to a rated output power value of said two-stage switching power supply, and the magnitude of said bus voltage is determined according to said electricity consumption region corresponding to said electricity consumption amount of said system circuit.

12. The two-stage switching power supply according to claim 1 wherein said first-stage power circuit further comprises:

a first input rectifier circuit for rectifying said input voltage, thereby generating a first rectified input voltage;

a first boost inductor having a first end connected to said first input rectifier circuit and a second end connected to said first switching circuit;

a first diode having an anode connected to said second end of said first boost inductor and said first switching circuit, and a cathode connected to said power bus; and

a first current detecting circuit interconnected between said first switching circuit and a first common terminal for detecting a charging current flowing through said first boost inductor, thereby generating a first current detecting signal,

wherein said first switching circuit comprises a first switch element, a first terminal of said first switch element is connected to said anode of said first diode and said second end of said first boost inductor, a second terminal of said first switch element is connected to said first current detecting circuit, and a control terminal of said first switch element is connected to said power control unit.

13. The two-stage switching power supply according to claim 12 wherein said first-stage power circuit further comprises:

a second input rectifier circuit for rectifying said input voltage, thereby generating a second rectified input voltage;

a second boost inductor having a first end connected to said first input rectifier circuit;

a second diode having an anode connected to a second end of said second boost inductor and a cathode connected to said power bus;

a third switching circuit comprising a second switch element, wherein a first terminal of said second switch element is connected to said anode of said second diode and said second terminal of said second boost inductor, and a control terminal of said second switch element is connected to said power control unit; and

a second current detecting circuit interconnected between said third switching circuit and said first common terminal for detecting a charging current flowing through said second boost inductor, thereby generating a second current detecting signal,

wherein said first switching circuit and said third switching circuit are sequentially or alternately conducted under the control of said power control unit.

14. The two-stage switching power supply according to claim 13 wherein said first current detecting circuit comprises a first current detecting resistor, and said second current detecting circuit comprises a second current detecting resistor.

15. The two-stage switching power supply according to claim 1 wherein said second-stage power circuit comprises:

a resonant circuit connected to said second switching circuit;

an isolation transformer having a primary winding assembly connected with said resonant circuit;

an output rectifier circuit connected with a secondary winding assembly of said isolation transformer for rectification; and

an output filter circuit interconnected between said output rectifier circuit and said system circuit.

16. The two-stage switching power supply according to claim 15 wherein said second switching circuit comprises:

a third switch element having a first terminal connected to said power bus and a control terminal connected to said power control unit; and

a fourth switch element having a first terminal connected to a second terminal of said third switch element and said resonant circuit, a second terminal connected to said first common terminal, and a control terminal connected to said power control unit,

wherein said third switch element and said fourth switch element are conducted or shut off under control of said power control unit, so that electrical energy of said bus voltage is selectively transmitted to said resonant circuit and said primary winding assembly of said isolation transformer through said third switch element and said fourth switch element.

17. The two-stage switching power supply according to claim 16 wherein said second switching circuit comprises:

a fifth switch element having a first terminal connected to said power bus and said first terminal of said third switch element, and a control terminal connected to said power control unit; and

a sixth switch element having a first terminal connected to a second terminal of said fifth switch element and said primary winding assembly of said isolation transformer, a second terminal connected to said first common terminal, and a control terminal connected to said power control unit,

wherein said third switch element, said fourth switch element, said fifth switch element and said sixth switch element are conducted or shut off under control of said power control unit, so that electrical energy of said bus voltage is selectively transmitted to said resonant circuit and said primary winding assembly of said isolation transformer through said third switch element, said fourth switch element, said fifth switch element and said sixth switch element.

18. The two-stage switching power supply according to claim 15 wherein said resonant circuit comprises a resonant inductor and a resonant capacitor, said resonant inductor and said resonant capacitor are serially connected between said second switching circuit and said primary winding assembly of said isolation transformer, and a resonant relation is established between said resonant circuit and said primary winding assembly of said isolation transformer by adjusting said operating mode of said second switching circuit, so that both ends of said primary winding assembly of said isolation transformer are subject to a voltage variation.

19. The two-stage switching power supply according to claim 18 wherein said resonant circuit further comprises an induction coil, and said induction coil is connected to said power control unit and subject to induction by an induction current, thereby generating a resonant current detecting signal, wherein said power control unit discriminates whether said second-stage power circuit is in an over current protection status according to said resonant current detecting signal.

20. The two-stage switching power supply according to claim 15 wherein said output rectifier circuit is a synchronous rectifier circuit and comprises:

a first rectifying switch element interconnected between a first end of said secondary winding assembly of said isolation transformer and a second common terminal; and

a second rectifying switch element interconnected between a second end of said secondary winding assembly of said isolation transformer and said second common terminal,

wherein a control terminal of said first rectifying switch element and a control terminal of said second rectifying switch element are connected to said power control unit, and said first rectifying switch element and said second rectifying switch element are selectively conducted or shut off under control of said power control unit, thereby rectifying an induction voltage that is generated by said secondary winding assembly of said isolation transformer.

21. The two-stage switching power supply according to claim 15 wherein said output filter circuit comprises a first capacitor for filtering a voltage that is rectified by said output rectifier circuit, thereby generating said output voltage or said output current to said system circuit, wherein a first end of said first capacitor is connected to said output rectifier circuit, a second end of said first capacitor is connected to a center-tapped head of said secondary winding assembly of said isolation transformer.

22. The two-stage switching power supply according to claim 1 wherein said power control unit comprises:

a first-stage control circuit connected to said control terminal of said first switching circuit and said power bus for generating a first power factor correction signal, wherein said first-stage control circuit controls operations of said first switching circuit according to said first power factor correction signal, so that the magnitude of said bus voltage is dynamically adjusted according to said electricity consumption amount of said system circuit;

a feedback circuit connected to a power output terminal of said second-stage control circuit, wherein said feedback circuit generates a feedback signal according to said output voltage or said output current; and

a second-stage control circuit connected to said control terminal of said second switching circuit and said feedback circuit for generating a first control signal, wherein said second-stage control circuit controls operations of said second switching circuit according to first control signal, and said first control signal is dynamically adjusted to change said operating mode of said second switching circuit according to said electricity consumption amount of said system circuit.

23. The two-stage switching power supply according to claim 22 wherein each of said first-stage control circuit and said second-stage control circuit is pulse width modulation controller, pulse frequency modulation controller or digital signal processor.

24. The two-stage switching power supply according to claim 1 wherein said first-stage power circuit comprises a boost-type power circuit, a buck-type power circuit or a buck-boost type power circuit, and said second-stage power circuit comprises a LLC resonant circuit or a LCC resonant circuit.