AIR SAMPLING TUBE

• US 20110036445A1
• Filed: 08/13/2009
• Published: 02/17/2011
• Est. Priority Date: 08/13/2009
• Status: Active Grant

• Current Assignee: Air Products and Controls Inc.
• Original Assignee: Air Products and Controls Inc.
• Inventors: Ludwig, James E., Hall, David L., Stouffer, Peter
• Granted Patent: US 8,424,394 B2
• Time in Patent Office: Days
• US Class Current: 138/96.R
• CPC Class Codes: G01N 1/2273 Atmospheric sampling
• CPC Class Codes: G01N 2001/2285 Details of probe structures

Abstract

An air sampling tube is provided that provides superior air flow, strength, and manufacturability and couples to an air sampling sensor housing. The sidewall of the tubular section has an axially extending groove. To facilitate installation and inspection, an air sampling tube is provided with a starter cap. An end cap prevents air flow through the distal end of the tube. An air sampling tube is provided that assures proper axial positioning of tubular section apertures through resort to a coupler with a rotationally asymmetric joining element. A modular kit is provided that allows for custom installation without resort to cutting or forming operations in the field.

Claims

1. An air sampling tube comprising:

a tubular section having a sidewall defining a tube interior and a tube exterior, said sidewall having an axially extending groove defined by a first edge and a second edge of said sidewall, the groove providing air communication between the tube interior and the tube exterior, said tubular section having a proximal tube end and a distal tube end, the proximal tube end joined to a housing having an air sampling sensor.

2. The tube of claim 1 wherein at least one of tie first edge or the second edge is enveloped within the tube interior to form an eddy channel adjacent to the groove.

3. The tube of claim 1 wherein both the first edge and the second edge of said sidewall are enveloped within the tube interior forming the eddy channel and a second eddy channel bounding the groove.

4. The tube of claim 1 wherein said sidewall is thermoplastic.

5. The tube of claim 1 further comprising a choke partially occluding air flow in fluid communication with the tube interior and visible from one of the first tube end or the second tube end, said choke indicating orientation of the at least one aperture.

6. The tube of claim 1 wherein said choke is integral with a starter cap.

7. The tube of claim 6 wherein said starter cap has a protruding notch or a recess, the protruding notch or the recess complementary to said housing.

8. The tube of claim 1 further comprising a coupler joined to the second tube end in only a single orientation, and a second tubular section simultaneously engaging said coupler to define a fluid communication channel through said second tubular section, said coupler and said tubular section.

9. The tube of claim 8 further comprising an end cap engaging a second distal end of said second tubular section and precluding air flow through the second distal tube end.

18. A kit comprising:

a plurality of tubular sections of claim 1 with variation in length between at least two of said plurality of tubular sections;

at least one starter cap having a protrusion or recess for engaging an air sampling sensor housing;

a plurality of couplers, each of said couplers having a first joinder portion of a blade or first portion receptacle, the first portion blade or the first portion receptacle being friction fit complementary to a first tube end of said first tubular section, said coupler having a second joinder portion joined to a second tube end of said second tubular section to form an air communication conduit therethrough with only a single orientation between said first tubular section and said second tubular section; and

instructions for the assembly of one of said plurality of couplers with said plurality of tubular sections to form an air sampling tube.

19. The kit of claim 18 further comprising at least one starter cap having a protrusion or recess for engaging an air sampling sensor housing and at least one end cap, said starter cap and said end cap adapted to engage said air sampling tube.

20. The kit of claim 18 wherein said plurality of couplers have varied angles of intersection between the first joinder portion and the second joinder portion.

10. An air sampling tube comprising:

a tubular section having a sidewall defining a tube interior and a tube exterior and at least one aperture providing air communication between the tube interior and the tube exterior, said tube section having a proximal end and a distal end;

a starter cap having a choke, the choke having a shaped aperture that partially occludes air flow within said starter cap and indicating orientation of the at least one aperture, said starter cap joining said tubular section to a housing containing an air sampling sensor; and

a coupler or end cap attaching to the distal end of said tubular section.

11. The tube of claim 10 wherein the at least one aperture is an axially extending groove defined by a first edge and a second edge of said sidewall with at least one of the first edge or the second edge enveloped within the tube interior to form an eddy channel adjacent to the groove.

12. The tube of claim 10 comprising a coupler joined to the second tube end in only a single orientation, and a second tubular section simultaneously engaging said coupler to define a fluid communication channel through said second tubular section, said coupler and said tubular section.

13. An air sampling tube comprising:

a first tubular section having a first sidewall defining a tube interior and a tube exterior and at least one aperture providing air communication between the tube interior and the tube exterior;

a second tubular section having a second sidewall defining a tube interior and a tube exterior and at least one aperture providing air communication between the tube interior and the tube exterior;

at least one rotationally asymmetric coupler intermediate between said first tubular section and said second tubular section and having a first joinder portion of a blade or first portion receptacle, the first portion blade or the first portion receptacle being friction fit complementary to a first tube end of said first tubular section, said coupler having a second joinder portion joined to a second tube end of said second tubular section to form an air communication conduit therethrough with only a single orientation between said first tubular section and said second tubular section.

14. The tube of claim 13 wherein said first tubular section is joined in air communication with a housing containing an air sampling sensor.

15. The tube of claim 13 wherein said coupler is formed of thermoplastic, steel, fiberglass, or thermoset resin.

16. The tube of claim 13 wherein both the first joinder portion and the second joinder portion are blades.

17. The tube of claim 13 wherein said coupler has a nonlinear angle between the first joinder portion and the second joinder portion.