GRINDER

• US 20110039482A1
• Filed: 07/29/2010
• Published: 02/17/2011
• Est. Priority Date: 07/29/2009
• Status: Abandoned Application

• Current Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Original Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Inventors: Timmons, Terry
• Application Number:
  US12/846,551
• Publication Number:
  US 20110039482A1
• Time in Patent Office: Days
• US Class Current: 451/344
• CPC Class Codes: B24B 23/022 Spindle-locking devices, e.g. for mounting or removing the tool
• CPC Class Codes: B24B 23/028 Angle tools

Abstract

A handheld grinder configured for use with an accessory tool that is removably coupled to the grinder, and the grinder includes a gear case, a spindle, and a fastener coupled to the spindle to apply a clamping force to the accessory tool. The grinder further includes a first race, a second race, a third race, a recess formed in the third race. A release member moves along the first race, the second race, and the third race. The release member moves along the third race and into the recess in response to the spindle being rotated about a longitudinal axis with respect to the gear case in a first direction, and the release member moves in a direction radially away from the longitudinal axis of the spindle when the release member moves into the recess thereby decreasing a vertical distance between the first race and the second race to decrease a clamping force.

Claims

1. A handheld grinder configured for use with an accessory tool that is removably coupled to the grinder, the grinder comprising:

a gear case;

a spindle including a first end disposed within the gear case, a second end disposed outside of the gear case, and a length that extends from the first end to the second end, the spindle defining a longitudinal axis that extends centrally through the spindle along the length of the spindle, the spindle coupled to the gear case such that the spindle rotates about the longitudinal axis with respect to the gear case and the spindle is movable along the longitudinal axis with respect to the gear case;

a fastener coupled to the second end of the spindle to apply a clamping force to the accessory tool;

a first race that extends circumferentially around at least a portion of the longitudinal axis, the first race coupled to the spindle for movement with the spindle along the longitudinal axis;

a second race that extends circumferentially around at least a portion of longitudinal axis, the spindle and the first race movable along the longitudinal axis of the spindle with respect to the second race and the gear case, the second race is spaced a vertical distance from the first race, the vertical distance measured parallel to the longitudinal axis of the spindle;

a third race that extends circumferentially around at least a portion of the longitudinal axis of the spindle, the third race extending at least partially between the first race and the second race in a direction substantially parallel to the longitudinal axis of the spindle;

a recess formed in the third race;

a release member that moves along the first race, the second race, and the third race;

wherein the release member moves along the third race and into the recess in response to the spindle being rotated about the longitudinal axis with respect to the gear case in a first direction,

wherein the release member moves in a direction radially away from the longitudinal axis of the spindle when the release member moves into the recess thereby decreasing the vertical distance between the first race and the second race to decrease the clamping force.

2. The handheld grinder of claim 1, wherein the first race and the second race are tapered such that the vertical distance increases in the direction radially away from the longitudinal axis of the spindle.

3. The handheld grinder of claim 1, further comprising a flange that circumferentially surrounds the longitudinal axis of the spindle, wherein the first race is formed on the flange, and wherein the flange is coupled to the spindle so that the flange, including the first race, moves with the spindle along the longitudinal axis.

4. The handheld grinder of claim 1, wherein the second end of the spindle is threaded, and wherein the fastener includes a nut.

5. The handheld grinder of claim 1, wherein the release member moves along the third race about the longitudinal axis of the spindle to move into the recess.

6. The handheld grinder of claim 5, wherein the release member moves along the third race about the longitudinal axis of the spindle in the first direction to move into the recess.

7. The handheld grinder of claim 1, wherein when the release member moves in the direction radially away from the longitudinal axis of the spindle and the release member moves into the recess, the vertical distance between the first race and the second race is decreased and the spindle moves in a direction along the longitudinal axis of the spindle with respect to the gear case to decrease the clamping force.

8. The handheld grinder of claim 7, wherein the fastener is coupled to the spindle for movement with the spindle along the longitudinal axis.

9. The handheld grinder of claim 1, further comprising a spindle lock movable between a locked position and an unlocked position, wherein in the locked position the spindle lock holds the third race from rotation with respect to the gear case about the longitudinal axis of the spindle when the spindle is rotated about the longitudinal axis with respect to the gear case in the first direction.

10. The handheld grinder of claim 9, wherein when the spindle lock is in the locked position, the spindle lock holds the spindle from rotation with respect to the gear case about the longitudinal axis of the spindle in a second direction that is opposite the first direction to allow a user rotate the fastener with respect to the spindle to apply the clamping force.

11. The handheld grinder of claim 10, wherein the spindle is coupled to the third race for rotation a fixed distance with respect to the third race about the longitudinal axis of the spindle when the spindle lock is in the locked position.

12. The handheld grinder of claim 9, further comprising a sleeve, wherein the sleeve includes the third race and a notch, and wherein the spindle lock engages the notch when the spindle lock is in the locked position.

13. The handheld grinder of claim 1, further comprising a biasing member that biases the release member in the first direction.

14. The handheld grinder of claim 1, further comprising a plurality of release members and a plurality of recesses.

15. The handheld grinder of claim 1, further comprising, a driving gear disposed within the gear case, the driving gear rotatable about a driving gear axis;

and a driven gear disposed with in the gear case and coupled for rotation with the spindle with respect to the gear case about the longitudinal axis of the spindle, wherein the driving gear is coupled to the driven gear to rotate the driven gear and the spindle with respect to the gear case about the longitudinal axis of the spindle.

16. The handheld grinder of claim 15, wherein the driving gear axis is perpendicular to the longitudinal axis such that the handheld grinder is an angle grinder.

17. The handheld grinder of claim 15, wherein the second race is coupled to the driven gear for co-rotation with respect to the gear case about the longitudinal axis of the spindle.

18. The handheld grinder of claim 15, wherein the driven gear includes a recess, wherein the second race is located within the recess of the driven gear.

19. The handheld grinder of claim 15, wherein the driven gear includes a plurality of teeth that extend circumferentially around the longitudinal axis of the spindle, and wherein the second race is located radially between the longitudinal axis of the spindle and the plurality of teeth.

20. The handheld grinder of claim 19, wherein the third race is located on a sleeve, wherein the sleeve is located within the recess of the driven gear.

21. The handheld grinder of claim 15, wherein the spindle is movable along the longitudinal axis of the spindle with respect to the driven gear.

22. The handheld grinder of claim 1, wherein the third race is an outer race.

23. The handheld grinder of claim 1, wherein the first race, the second race, and the third race are located within the gear case.

24. A power tool configured for use with an accessory tool that is removably coupled to the power tool, the power tool comprising:

a gear case;

a spindle including a first end disposed within the gear case, a second end disposed outside of the gear case, and a length that extends from the first end to the second end, the spindle defining a longitudinal axis that extends centrally through the spindle along the length of the spindle, the spindle coupled to the gear case such that the spindle rotates about the longitudinal axis with respect to the gear case and the spindle is movable along the longitudinal axis with respect to the gear case;

a fastener coupled to the second end of the spindle to apply a clamping force to the accessory tool;

a flange coupled to the spindle for movement with the spindle along the longitudinal axis, the flange including a first tapered race that extends circumferentially around the longitudinal axis;

a second tapered race that extends circumferentially around the longitudinal axis, the spindle and the flange movable along the longitudinal axis of the spindle with respect to the second tapered race and the gear case, the second tapered race is spaced a vertical distance from the first tapered race, the vertical distance measured parallel to the longitudinal axis of the spindle;

a third race that extends circumferentially around the longitudinal axis of the spindle, the third race extending at least partially between the first tapered race and the second tapered race in a direction along the longitudinal axis of the spindle, the third race including a recess;

a roller that rolls along the first tapered race, the second tapered race, and the third race,

wherein the roller moves along the third race and into the recess in response to the spindle being rotated about the longitudinal axis with respect to the gear case in a first direction,

wherein the roller moves in a direction radially away from the longitudinal axis of the spindle when the roller moves into the recess thereby decreasing the vertical distance between the first tapered race and the second tapered race to decrease the clamping force.

25. The power tool of claim 24, wherein when the roller moves in the direction radially away from the longitudinal axis of the spindle and the roller moves into the recess, the vertical distance between the first tapered race and the second tapered race is decreased and the spindle moves in a direction along the longitudinal axis of the spindle with respect to the gear case to decrease the clamping force.

26. The power tool of claim 25, wherein the fastener is coupled to the spindle for movement with the spindle along the longitudinal axis.

27. The power tool of claim 24, further comprising a spindle lock movable between a locked position and an unlocked position, wherein in the locked position the spindle lock holds the third tapered race from rotation with respect to the gear case about the longitudinal axis of the spindle when the spindle is rotated about the longitudinal axis with respect to the gear case in the first direction.

28. The power tool of claim 24, wherein when the spindle lock is in the locked position, the spindle lock holds the spindle from rotation with respect to the gear case about the longitudinal axis of the spindle in a second direction that is opposite the first direction to allow a user to apply the clamping force using the fastener.

29. The power tool of claim 28, wherein the spindle is coupled to the third tapered race for rotation a fixed distance with respect to the third tapered race about the longitudinal axis of the spindle when the spindle lock is in the locked position.

30. The power tool of claim 24, further comprising a sleeve, wherein the sleeve includes the third race and a notch, and wherein the spindle lock engages the notch when the spindle lock is in the locked position.

31. The power tool of claim 24, wherein the roller includes a ball.

32. The power tool of claim 24, further comprising a biasing member that biases the roller in the first direction.

33. The power tool of claim 24, further comprising a plurality of rollers, and wherein the third race includes a plurality of recesses.

34. The power tool of claim 24, further comprising a driving gear disposed within the gear case;

and a driven gear disposed with in the gear case and coupled for rotation with the spindle with respect to the gear case about the longitudinal axis of the spindle, wherein the driving gear is coupled to the driven gear to rotate the driven gear and the spindle with respect to the gear case about the longitudinal axis of the spindle.

35. The power tool of claim 34, wherein the second tapered race is coupled to the driven gear for co-rotation with respect to the gear case about the longitudinal axis of the spindle.

36. The power tool of claim 34, wherein the driven gear includes a recess, wherein the second tapered race is located within the recess of the driven gear.

38. The power tool of claim 34, wherein the driven gear includes a plurality of teeth that extend circumferentially around the longitudinal axis of the spindle, and wherein the second tapered race is located radially between the longitudinal axis of the spindle and the plurality of teeth.

39. The power tool of claim 38, wherein the third race is located on a sleeve, wherein the sleeve is located within the recess of the driven gear.

40. The power tool of claim 34, wherein the spindle is movable along the longitudinal axis of the spindle with respect to the driven gear.

41. The power tool of claim 24, wherein the third race is an outer race.

42. The power tool of claim 24, wherein the flange, the first tapered race, the second tapered race, and the third race are located within the gear case.