TROCHLEAR IMPLANTS AND METHODS OF USE

• US 20110054609A1
• Filed: 08/25/2010
• Published: 03/03/2011
• Est. Priority Date: 08/25/2009
• Status: Active Grant

• Current Assignee: Fellowship of Orthopaedic Researchers, LLC
• Original Assignee: Fellowship of Orthopaedic Researchers, LLC
• Inventors: Bajaj, Shoib, Cook, Stephen D., Strzepa, Peter
• Granted Patent: US 8,852,286 B2
• Time in Patent Office: Days
• US Class Current: 623/13.12
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/3877 Patellae or trochleae
• CPC Class Codes: A61F 2310/00173 Graphite
• CPC Class Codes: A61F 2310/00574 Coating or prosthesis-covering structure made of carbon, e.g. of pyrocarbon

Abstract

Implant devices, and method of using the same, are provided. The implant devices have an articular end and a stem, the stem having an oval-shaped cross-section. The articular end has an upper surface, a side surface, and a lower surface. The upper surface and lower surface each intersect the side surface. The upper surface has a first surface curvature, a central surface curvature, and a second surface curvature. The stem extends from the lower surface in a direction away from the upper surface of the articular end.

Claims

1. ) An implant comprising:

an articular end having an upper surface, a side surface, and a lower surface;

the upper surface and lower surface each intersect the side surface, the upper surface has a first surface curvature, a central surface curvature, and a second surface curvature; and

an oval-shaped stem, which extends from the lower surface in a direction away from the upper surface of the articular end.

2. ) The implant of claim 1, wherein the first surface curvature is formed along a partial right circular cone having an aperture ranging from between about 20°

to about 80°

, the central surface curvature is formed along a partial torus having a minor radius ranging from between about 8 millimeters to about 40 millimeters and a major radius ranging from about 25 millimeters to about 70 millimeters, and the second surface curvature is formed along a partial right circular cone having an aperture ranging from between about 20°

to about 80°

.

3. ) The implant of claim 2, wherein the first surface curvature is formed along a partial right circular cone having an aperture ranging from between about 40°

to about 60°

, the central surface curvature is formed along a partial torus having a minor radius of about 12 millimeters and a major radius of about 48 millimeters, and the second surface curvature is formed along a partial right circular cone having an aperture ranging from between about 30°

to about 50°

, wherein the first surface aperture is between about 5°

to about 15°

greater than the second surface aperture.

4. ) The implant of claim 3, wherein the central surface curvature has a saddle point and the stem has a central axis, and wherein the location of the saddle point is offset, along a horizontal direction towards a medial side of the implant, from the location of the central axis by a distance ranging from between about 1 to about 5 millimeters.

5. ) The implant of claim 4, wherein a length, along a vertical axis parallel to the central axis of the stem, from the saddle point to a lower surface of the articular head ranges from between about 1 millimeter to about 6 millimeters.

6. ) The implant of claim 5, wherein the side surface of the articular end is generally cylindrical, and has a diameter ranging from between about 10 millimeters to about 40 millimeters.

7. ) The implant of claim 6, wherein the diameter is about 20 millimeters, the offset is either 1 millimeter or 3 millimeters, the first surface curvature is formed along a partial cone having an aperture selected from the group consisting of 40°

, 50°

, and 60°

, and the second surface curvature is formed along a partial cone having an aperture angle selected from the group consisting of 30°

, 40°

, and 50°

, and wherein the first surface aperture is 10°

greater than the second surface aperture.

8. ) The implant of claim 6, wherein the diameter is about 25 millimeters, the offset is either 1 millimeter or 3 millimeters, the first surface curvature is formed along a partial cone having an aperture selected from the group consisting of 40°

and 50°

, and the second surface curvature is formed along a partial cone having an aperture selected from the group consisting of 30° and

40°

, and wherein the first surface aperture is 10°

greater than the second surface aperture.

9. ) The implant of claim 1, wherein the oval-shaped stem has a width distance ranging from between about 1 millimeter to about 6 millimeters and a depth distance ranging from between about 5 millimeters and about 40 millimeters.

10. ) The implant of claim 9, wherein the oval-shaped stem has at least one groove about its perimeter, the at least one groove defined by a partial oval-shaped torus having a tubular radius ranging from about 0.25 millimeters to about 2 millimeters.

11. ) The implant of claim 1, wherein the upper surface blends into the side surface;

the side surface blends into the upper surface and the lower surface; and

the lower surface blends into the side surface, and wherein each blend has an edge radius of from about 0.1 millimeters to about 2 millimeters, alternatively about 0.8 millimeters.

12. ) The implant of claim 9, wherein the lower surface of the articular end blends into the oval-shaped stem with a corner fillet, the corner fillet having a radius of about 1.5 millimeters.

13. ) The implant of claim 1, wherein the articular end and the oval-shaped stem are formed from graphite and pyrocarbon.

14. ) The implant of claim 13, wherein the articular end and the oval-shaped stem comprise a graphite core and a pyrocarbon coating, the pyrocarbon coating having an elastic modulus from about 15 GPa to about 22 GPa, the pyrocarbon coating having an average thickness ranging from about 100 to about 1000 microns.

15. ) The implant of claim 14, wherein the pyrocarbon coating has an elastic modulus of about 20 GPa and a strength of at least 400 MPa.

16. ) The implant of claim 15, wherein the upper surface and contiguous edge blends are polished, and the lower surface and stem are coated with hydroxyapatite.

17. ) The implant of claim 16, wherein the pyrocarbon coating is harder than the graphite core.

18. ) A method of repairing articular cartilage comprising:

locating articular cartilage having a lesion;

utilizing an implant having dimensions compatible with the lesion, wherein the implant comprises;

an articular end having an upper surface, a side surface, and a lower surface;

the upper surface and lower surface each intersect the side surface, the upper surface has a first surface curvature, a central surface curvature, and a second surface curvature; and

an oval-shaped stem, which extends from the lower surface in a direction away from the upper surface of the articular end;

forming a cavity in the articular cartilage, subchondral bone, and cancellous bone; and

engaging the implant with the cavity so that the lower and side surfaces of the articular end abuts against the subchondral and cancellous bone and the stem abuts against the cancellous bone.

19. ) The method of claim 18, wherein the first surface curvature is formed along a partial right circular cone having an aperture ranging from between about 20°

to about 80°

, the central surface curvature is formed along a partial torus having a minor radius ranging from between about 8 millimeters to about 40 millimeters and a major radius ranging from about 25 millimeters to about 70 millimeters, and the second surface curvature is formed along a partial right circular cone having an aperture ranging from between about 20°

to about 80°

, and the oval-shaped stem has at least one groove about its perimeter, the at least one groove defined by a partial oval-shaped torus having a tubular radius ranging from about 0.25 millimeters to about 2 millimeters.

20. ) The method of claim 18, wherein forming the cavity includes placement of autograft, allograft bone, or various bone graft substitute material into the lesion.