Method for the automatic detection and identification of errors in a balancing machine
First Claim
1. A method for automatic detection and identification of errors in a balancing machine during operation, comprising the following steps:
- rotating a rotor by a drive, the rotator being provided with an unbalance and being rotatably mounted in a vibratory bearing in the balancing machine;
measuring a rotational frequency of the rotating rotor and vibrations stimulated by the rotor;
delivering measurement signals which comprise measured values of the rotational frequency and the vibrations being generated to an evaluation computer; and
evaluating the measurement signals,wherein said step of evaluating uses a calculation based on mathematical models of dynamic properties of the balancing machine, said models describing stimulations of a structure of the machine due to at least one of the following;
the unbalance, rotor geometry, the bearing, and possible damage to the bearing, andwherein features including vibration characteristics or process parameters are calculated by a signal-model-based method from the measurement signals, and discrepancies are established by comparing calculated features with predetermined normal features of an error-free process.
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Abstract
A method is disclosed for the automatic detection and identification of errors in a balancing machine during operation, in which a rotor provided with an unbalance is rotatably mounted in a vibratory bearing in the balancing machine and is set in rotation by a drive, the rotational frequency of the rotating rotor and the vibrations stimulated by the rotor are measured and measurement signals which comprise the measured values of the rotational frequency and the vibrations are generated and delivered to an evaluation computer. The evaluation calculation is based on mathematical models of the dynamic properties of the balancing machine which describe stimulations of the machine structure due to the unbalance, in particular in the balancing planes, and/or due to the rotor geometry and/or due to the bearing and/or possible damage to the bearing. Features such as vibration characteristics and/or process parameters are calculated by a signal-model-based method from the measurement signals, and discrepancies are established by comparing the calculated features with predetermined normal features of an error-free process.
31 Citations
18 Claims
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1. A method for automatic detection and identification of errors in a balancing machine during operation, comprising the following steps:
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rotating a rotor by a drive, the rotator being provided with an unbalance and being rotatably mounted in a vibratory bearing in the balancing machine; measuring a rotational frequency of the rotating rotor and vibrations stimulated by the rotor; delivering measurement signals which comprise measured values of the rotational frequency and the vibrations being generated to an evaluation computer; and evaluating the measurement signals, wherein said step of evaluating uses a calculation based on mathematical models of dynamic properties of the balancing machine, said models describing stimulations of a structure of the machine due to at least one of the following;
the unbalance, rotor geometry, the bearing, and possible damage to the bearing, andwherein features including vibration characteristics or process parameters are calculated by a signal-model-based method from the measurement signals, and discrepancies are established by comparing calculated features with predetermined normal features of an error-free process. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18)
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Specification