Method and Means for Installing a Union Nut around a Valve Port

• US 20110073201A1
• Filed: 09/28/2010
• Published: 03/31/2011
• Est. Priority Date: 09/28/2009
• Status: Abandoned Application

• Current Assignee: Matsui Kiki Industries, Ltd.
• Original Assignee: Matsui Kiki Industries, Ltd.
• Inventors: Matsui, Sadanori, Tsunokawa, Tatsuchi
• Application Number:
  US12/892,577
• Publication Number:
  US 20110073201A1
• Time in Patent Office: Days
• US Class Current: 137/561.R
• CPC Class Codes: F16K 27/067 with spherical plugs
• CPC Class Codes: F16L 19/065 the wedging action being effected by means of a ring
• CPC Class Codes: F24H 9/139 Continuous flow heaters
• CPC Class Codes: Y10T 137/8593 Systems

Abstract

A service valve assembly for a tankless water heater incorporates one or more features that provide safer operation and easier installation of a valve assembly. Installation of a valve assembly is facilitated by foreshortening all perpendicularly protruding ports, thereby increasing the rotational freedom during installation. A main valve and a drain valve are intentionally distinguished from each other by providing different port sizes, valve handles and valve shapes that change the overall shape and characteristics of the valve assembly in such a way that accidental opening a drain port becomes much less likely. Installation can further be simplified by using a unique union nut that allows a service valve to be easily connected to an existing tankless water heater.

Claims

1. A valve assembly for a tankless water heater comprising:

a casing having a first port, a second port and a third port;

a main valve in the first port;

a drain valve in the third port;

a main handle connected to the main valve, the main handle characterized by a lever arm portion; and

a drain handle connected to the drain valve, the drain handle not characterized by a lever arm portion.

2. The valve assembly of claim 1 wherein the main handle is a lever handle that extends at least two centimeters from a stem portion of the valve such that the main handle can be turned by hand, without needing a tool.

3. The valve assembly of claim 1 wherein the main handle is a T-handle that extends at least three centimeters across a stem portion of the main valve such that the main handle can be turned by hand, without needing a tool.

4. The valve assembly of claim 2 wherein the drain handle is characterized by a size and shape that is extremely difficult to turn without the use of a tool, such as a wrench or screwdriver.

5. The valve assembly of claim 4 wherein the drain handle is characterized by a fifteen millimeter or smaller hexagonal and/or slotted head.

6. The valve assembly of claim 4 wherein, without the use of a tool, leverage can be applied to the main handle at least three times farther away from the valve stem as compared to the leverage that can be applied to the drain handle.

7. The valve assembly of claim 2 further comprising a removable safety cap secured over an end of the third port.

8. The valve assembly of claim 2 further comprising color coding that indicates whether a valve assembly services hot or cold water.

9. The valve assembly of claim 4 wherein the main valve is a ball valve.

10. The valve assembly of claim 7 further comprising a union nut that can slide over the second port enough to completely expose a seat of the second port during installation of the valve assembly.

11. A valve assembly for a tankless water heater comprising:

a casing having a chamber, a first port, a second port and a third port;

a main valve in the first port;

a drain valve in the third port;

wherein the third port is substantially perpendicular to a flow of water through the chamber, the first port and the second port; and

wherein the third port protrudes by not more than twice the value of the outer diameter of the casing that surrounds a portion of the chamber.

12. The valve assembly of claim 11 further comprising a union nut that can slide over the second port enough to completely expose a seat of the second port during installation of the valve assembly.

13. The valve assembly of claim 12 further comprising a split ring made from a dielectric material, the split ring being installed over a neck of the second port such that the union nut can seat against the split ring.

14. The valve assembly of claim 11 further comprising a removable safety cap secured over an end of the third port.

15. The valve assembly of claim 11 further comprising a fourth port characterized by a female threaded portion that is at least partially adjacent the chamber, and wherein the inner diameter of the fourth port is larger than the diameter of the chamber.

16. A valve assembly for a tankless water heater comprising:

a casing having a chamber, a first port, a second port and a third port;

a main ball valve in the first port;

a drain ball valve in the third port; and

wherein the diameter of the main ball valve is at least fifty percent larger than the diameter of the drain ball valve.

17. The valve assembly of claim 16 further comprising a union nut that can slide over the second port enough to completely expose a seat of the second port during installation of the valve assembly.

18. The valve assembly of claim 17 further comprising a split ring made from a dielectric material, the split ring being installed over a neck of the second port such that the union nut can seat against the split ring.

19. The valve assembly of claim 16 further comprising a fourth port characterized by a female threaded portion that is at least partially adjacent the chamber, and wherein an inner diameter of the fourth port is larger than a diameter of the chamber.

20. The valve assembly of claim 16 wherein the casing is a one-piece brass construction.