LOCKING PEGBOARD

• US 20110073730A1
• Filed: 04/28/2010
• Published: 03/31/2011
• Est. Priority Date: 09/29/2009
• Status: Active Grant

• Current Assignee: Peglock Incorporated, Peg Lock LLC
• Original Assignee: Michael Kitchen
• Inventors: Kitchen, Michael
• Granted Patent: US 8,522,986 B2
• Time in Patent Office: Days
• US Class Current: 248/220.31
• CPC Class Codes: A47F 5/0815 Panel constructions with apertures for article supports, e.g. hooks
• CPC Class Codes: B25H 3/04 Racks
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

The present invention provides a pegboard-type organization system for articles to be displayed or secured in-place. The pegs can be locked onto the board to support either a weight placed thereon or a side-ways pressure applied thereto. The support can be either rigid or elastic, depending on whether gripping or load-bearing functionality is required. The inventive system allows a board to be flush-mounted to a support surface, and thereby avoids the wasted space conventionally taken up with such substructures as fir strips.

Claims

1. A flush-mount attachment system for an array of articles, comprising:

an essentially flat board having a front side and a back side, the front side having a pattern of convex blisters thereon, each blister having a circular cross-section, an inside surface, a blister recess defined by said inside surface, and a key-slot aperture into said blister recess;

at least one peg having a proximal end and a distal end, the proximal end having a means for releasably engaging a selected blister by insertion into the blister recess through the key slot aperture, the distal end having a means for engaging an article;

a means for bracing the at least one peg against the weight of, or otherwise pressure from, an article placed against, or attached to, said peg; and

a means for reversibly locking the at least one peg to the selected blister;

whereby a preferred layout of pegs is configurable from the front side of the essentially flat board with the back side flush to a support surface.

2. The attachment system of claim 1, wherein the key slot aperture is longitudinal in aspect and positioned centrally on the blister.

3. The attachment system of claim 2, wherein the means for releasably engaging comprises a T-shaped key, the T-shaped key having a longitudinal crossbar at the end of a shank, the shank rotatable within the key slot aperture, the crossbar rotatable within the blister recess to engage the inside surface at a preferred position, the preferred position at approximately 90 degrees of rotation.

4. The attachment system of claim 3, wherein the means for bracing comprises a flared skirt on the peg, the flared skirt having a concave skirt recess complementary to the convex blister, the flared skirt enclosing the blister while permitting the peg to stand against the flat board for broad-based buttress-like support in the round.

5. The attachment system of claim 3, wherein the blister is resiliently flexible.

6. The attachment system of claim 5, wherein the means for reversibly locking comprises a pair of bosses on the inside surface of the blister, the bosses placed to straddle the T-shaped key at the preferred position, the flexibility of the blister enabling registration of the T-shaped key to the bosses, the resiliency of the blister pinning said T-shaped key to the inside surface in said registration.

7. The attachment system of claim 1, wherein the means for engaging an article is a terminal feature in the shape of a ball, the bulbous extension thereof providing a ledge.

8. The attachment system of claim 7, wherein the means for engaging an article further comprises a means for orienting the peg.

9. The attachment system of claim 8, wherein the means for orienting the peg comprises a flat surface on the ball, the surface normal corresponding to the longitudinal direction of the crossbar of the T-shaped key.

10. The attachment system of claim 1, wherein the means for engaging an article comprises terminal features selected from the group consisting of a straight end, a disk end, an upwardly-bent end, a flattened end, a crossbar end, a loop end, a hook end and a slotted end.

11. The attachment system of claim 4, further comprising a means for laterally gripping an article.

12. The attachment system of claim 11, wherein the means for laterally gripping an article comprises a two-part peg assembly in which the flared skirt as a separate component can be reassembled onto the peg in reverse to present a narrow end to the blister, the blister being resiliently flexible, the narrow end bearing on a partial surface of the blister, the partial surface deforming in response to a lateral force against the peg, the blister reacting there against with a tension force.

13. A method of attaching an article to an intimate support surface, for display or transport purposes, comprising the steps of:

providing the flush-mount system of claim 12;

providing a plurality of pegs, wherein the means for engaging an article is a terminal feature in the shape of a ball;

attaching the essentially flat board to the support surface;

determining a first array of locations on the article sufficient for vertical support thereto, as appropriate;

determining a second array of locations on the article sufficient for lateral support thereto, as appropriate;

making a first selection of the blisters of the pattern in best correspondence to the first array;

locking pegs into place to the first selection with the wide end of the flared portion assembled to contact the blister;

making a second selection of the blisters of the pattern in best correspondence to the second array;

locking pegs into place to the second selection with the narrow end of the flared portion assembled to contact the blister; and

mounting the article to the resulting layout of pegs, the resilient force of the blisters and the engagement of the balls retaining the article to the essentially flat board.

14. The method of claim 13, wherein the means for reversibly locking comprises a pair of bosses on the inside surface of the blister, the bosses placed to straddle the T-shaped key at the preferred position, the flexibility of the blister enabling registration of the T-shaped key to the bosses, the resiliency of the blister pinning said T-shaped key to the inside surface in said registration.

15. The attachment system of claim 1, wherein the essentially flat panel and the at least one peg are molded components.

16. The attachment system of claim 15, wherein the molded components are comprised of polymer materials having the properties, at least, of toughness and strength.

17. The attachment system of claim 16, wherein the polymer material is a least one of high-impact polystyrene (HIPS), acrylonitrile butadiene styrene (ABS), polypropylene (PP), high-density polyethylene (HDPE), poly-vinyl chloride (PVC, or polyolefin (PP and PE).

18. The attachment system of claim 1, wherein the blister wall thickness is thinned out from that of the board matrix, the blister thereby receiving greater flexibility.