Polymer Interlayers Comprising Skin Layers

• US 20110076473A1
• Filed: 03/16/2010
• Published: 03/31/2011
• Est. Priority Date: 03/24/2005
• Status: Abandoned Application

• Current Assignee: Chiah-Chang Clifford Lin, D'Errico, John Joseph, Ping Yuan
• Original Assignee: Chiah-Chang Clifford Lin, D'Errico, John Joseph, Ping Yuan
• Inventors: Lin, Chiah-chang Clifford, Yuan, Ping, D'Errico, John Joseph
• Application Number:
  US12/725,079
• Publication Number:
  US 20110076473A1
• Time in Patent Office: Days
• US Class Current: 428/213
• CPC Class Codes: B29C 48/21 the layers being joined at their surfaces
• CPC Class Codes: B32B 17/10005 laminated safety glass or glazing
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10678 comprising UV absorbers or stabilizers, e.g. antioxidants
• CPC Class Codes: B32B 17/10688 Adjustment of the adherence to the glass layers
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 2367/00 Polyesters, e.g. PET, i.e. polyethylene terephthalate
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/2495 Thickness [relative or absolute]
• CPC Class Codes: Y10T 428/269 including synthetic resin or polymer layer or component

Abstract

The present invention is in the field of polymer interlayers used in multiple layer glass panels, and specifically the present invention is in the field of various performance enhancing agents for polymer interlayers and methods of effectively incorporating such performance enhancing agents into interlayers.

Claims

1. A laminated glass interlayer, comprising:

an extruded poly(vinyl butyral) sheet having a first co-extruded poly(vinyl butyral) skin layer thereon, said first skin layer having a thickness of less than 0. 15 millimeters and containing a performance enhancing agent and said poly(vinyl butyral) sheet being substantially free of said performance enhancing agent.

2. The interlayer of claim 1, wherein first performance enhancing agent is selected from the group consisting of adhesion control agents, pigments, dyes, UV absorbers, and IR absorbers.

3. The interlayer of claim 1, wherein said performance enhancing agent is selected from the group consisting of adhesion control agents, IR absorbers, and pigments.

4. The interlayer of claim 1 wherein said interlayer further comprises a polymer film disposed between said poly(vinyl butyral) sheet and said first skin layer.

5. The interlayer of claim I further comprising a second poly(vinyl butyral) co-extruded skin layer on the surface of said poly(vinyl butyral) sheet opposite to said first skin layer, and having a thickness of less than 0.15 millimeters, and containing a performance enhancing agent.

6. The interlayer of claim 5, wherein said second performance enhancing agent is selected from the group consisting of adhesion control agents, pigments, dyes, UV absorbers, and IR absorbers.

7. The interlayer of claim 6, wherein the performance enhancing agent in the second skin layer is selected from the group consisting of adhesion control agents, infrared absorbers, and pigments.

8. A method for making a laminated glass interlayer, comprising:

a) extruding a first poly(vinyl butyral) melt to form a poly(vinyl butyral) sheet; and

b) co-extruding a second poly(vinyl butyral) melt to form a first skin layer on the surface of said poly(vinyl butyral) sheet, wherein said second melt contains a performance enhancing agent and wherein said first skin layer has a thickness of less than 0.15 millimeters and wherein said first melt is substantially free of said performance enhancing agent.

9. The method of claim 8, wherein said performance enhancing agent is selected from the group consisting of adhesion control agents, pigments, dyes, UV absorbers, and IR absorbers.

10. The method of claim 8, wherein said first performance enhancing agent is selected from the group consisting of adhesion control agents, IR absorbers, and pigments.

11. The method of claim 8 further comprising:

c) co-extruding a third poly(vinyl butyral) melt to form a second skin layer on the surface of said poly(vinyl butyral) sheet, opposite to said first skin layer, and having a thickness of less than 0.15 millimeters, wherein said third melt contains a performance enhancing agent.

12. The method of claim 11, wherein the performance enhancing agent is selected from the group consisting of adhesion control agents, pigments, dyes, UV absorbers, and IR absorbers.

13. The method of claim 11, wherein said second performance enhancing agent in the third melt is selected from the group consisting of adhesion control agents, infrared absorbers, and pigments.