PUMP SYSTEM FOR NEGATIVE PRESSURE WOUND THERAPY

• US 20110077605A1
• Filed: 11/15/2010
• Published: 03/31/2011
• Est. Priority Date: 07/14/2005
• Status: Abandoned Application

• Current Assignee: Paul Hartmann AG (Schwenk Zement KG)
• Original Assignee: Boehringer Technologies LP (Boehringer Laboratories, Inc.)
• Inventors: Klocek, Kevin P., Kropp, Robert, Norton, Derek, Radl, Christopher L., Karpowicz, John, Boehringer, John R.
• Application Number:
  US12/946,273
• Publication Number:
  US 20110077605A1
• Time in Patent Office: Days
• US Class Current: 604/318
• CPC Class Codes: A61M 1/60 Containers for suction drainage, adapted to be used with an external suction source containers not adapted for subjection to vacuum A61M1/69
• CPC Class Codes: A61M 1/72 Cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 1/734 Visual indicating means for flow
• CPC Class Codes: A61M 1/74 Suction control underwater drainage A61M1/61
• CPC Class Codes: A61M 1/784 by filtering, sterilising or disinfecting the exhaust air, e.g. swellable filter valves
• CPC Class Codes: A61M 1/80 Suction pumps A61M1/64, A61M1/71, A61M60/00 take precedence
• CPC Class Codes: A61M 1/86 Connectors between drainage tube and handpiece, e.g. drainage tubes detachable from handpiece
• CPC Class Codes: A61M 1/96 Suction control thereof
• CPC Class Codes: A61M 1/964 having venting means on or near the dressing
• CPC Class Codes: A61M 1/982 with means for detecting level of collected exudate
• CPC Class Codes: A61M 2205/123 with incorporated reservoirs
• CPC Class Codes: A61M 2205/15 Detection of leaks
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/42 Reducing noise
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2205/8237 Charging means

Abstract

A pump system for applying negative pressure to a wound, including a flow monitor capable of detecting a deviation from a reference airflow rate provided by a controlled leak to determine whether the system is operating normally or abnormally, and a flow status annunciator to indicate a normal operating condition or whether an abnormal condition is a leak or an occluded line in the system. The pump system further includes a pressure controller for regulating operation of a pump to control pressure in the system at a range around a user-selected setpoint. The pump system may also include a waste collector and a level sensor for detecting when the collector is full.

Claims

1. A pump for applying suction to a wound in a negative pressure wound therapy system, the pump comprising a flow monitor to monitor fluid flow rate in a system conduit from a wound dressing to the pump as indicative of a level of negative pressure applied to a wound, the flow monitor detecting whether or not the flow rate deviates from a reference airflow rate.

2. A pump as in claim 1, the flow monitor further comprising a non-numerical visual annunciator to indicate whether the flow rate is normal or abnormal, wherein normal flow is defined as a flow rate within a range of the reference airflow rate and abnormal flow is defined as a flow rate that deviates from the reference airflow rate range, and wherein normal flow correlates with a normal level of negative pressure applied to the wound and abnormal flow correlates with an abnormal level of negative pressure applied to the wound.

3. A pump as in claim 2, the annunciator comprising a gradated indicator capable of providing visual indications of flow conditions including that the flow rate is below the reference airflow rate range so as to indicate an occlusion in the system, that the flow rate is within the reference airflow rate range so as to indicate normal operation, that the flow rate is at a first level above the reference airflow rate range so as to indicate a first level of leakage in the system, or that the flow rate is at a second level above the reference airflow rate range so as to indicate a second higher level of leakage in the system, the second level being a greater deviation from the reference airflow than the first level.

4. A pump as in claim 3, wherein the gradated indicator comprises a color-coded bar meter for displaying a different color corresponding to each flow condition.

6. A pump as in claim 1, further comprising:

a pressure transducer for sensing pressure in the system; and

a pressure controller for controlling the pump to maintain the system pressure between an upper limit and a lower limit around a pressure setpoint, wherein the pressure controller can control the pump without input from the flow monitor.

7. A pump as in claim 1, further comprising:

a waste collector located in the system between the wound dressing and the flow monitor for collecting liquids aspirated from the wound; and

a docking station for releasably supporting the collector.

8. A pump as in claim 7, further comprising a level sensor proximate to the docking station for detecting the level of waste in the collector.

11. A pump as in claim 8, wherein the level sensor provides a signal representing a level of waste in the collector and an algorithm is applied to the signal to reduce the likelihood of an erroneous indication of a full collector when the collected waste is sloshed.

13. A pump as in claim 7, further comprising a dehumidifier disposed between the waste collector and the flow monitor for removing humidity from the system fluid.

14. A pump as in claim 13, wherein the dehumidifier comprises an air-impermeable, water vapor-permeable membrane such that when higher humidity system fluid passes across a side of the membrane and lower humidity ambient air passes across an opposite side of the membrane, water vapor is transported through the membrane from the system fluid to the ambient air.

15. A pump as in claim 2, further including:

an error detector for detecting one or more system errors that are not associated with a deviation of flow rate from the reference airflow; and

an error indicator for displaying a visual warning of system errors detected by the error detector.

16. A pump as in claim 15, wherein the system errors are chosen from the group consisting of:

overpressure detected by the pressure transducer, pressure transducer failure, waste collection canister not attached, low battery voltage, attachment of incorrect power supply, low operating time remaining, collection canister full, and pump motor not operational.

17. A pump as in claim 3, further comprising:

a waste collector located in the system between the wound dressing and the pump for collecting liquids aspirated from the wound;

a docking station for releasably supporting the collector; and

a level sensor proximate to the docking station for detecting the level of waste in the collector;

wherein the gradated indicator is further capable of providing visual indication of a full collector.

18. A pump as in claim 6, the pressure controller further comprising a timer for periodically resetting the pressure setpoint between a user-selected pressure and a second pressure lower than the user-selected pressure for providing intermittent negative pressure therapy to the wound.

19. A pump as in claim 6, wherein the pressure controller further receives an input from the flow monitor when the flow monitor begins to detect a deviation of the flow rate below the reference airflow rate that indicates an occlusion in the system, such that the pressure controller causes the pressure setpoint to temporarily increase above the user-selected pressure, causing the pump to start or to increase in speed to create a negative pressure pulse capable of clearing the system conduit between the wound dressing and the waste collector.

20. A pump as in claim 19, wherein the pressure pulse is initiated prior to the gradated indicator providing indication of an occlusion, and wherein the gradated indicator will not provide an indication of an occlusion if the negative pressure pulse is followed by a decay in the pressure.

21. A pump as in claim 1, further comprising a timing subsystem to record and accumulate time units based upon inputs from various sensors.

22. A pump as in claim 21, wherein the timing subsystem is further capable of providing reports of time histories of pump operation including one or more reports chosen from the group consisting of:

a record of runtime intervals, a record of the date and duration of runtime intervals, a record of total accumulated runtime, a record of accumulated compliant runtime, and a record of runtime remaining on a preset runtime period.

24. A pump as in claim 1, the pump further comprising a leaf spring sound damper disposed at an air discharge port of the pump.

5. (canceled)

9. (canceled)

10. (canceled)

12. (canceled)

23. (canceled)

25-34. -34. (canceled)

35. A method for applying suction to a wound in a negative pressure wound therapy system comprising:

providing a suction pump;

providing a pressure transducer for sensing pressure in the system;

controlling the pump to maintain the system pressure between an upper limit and a lower limit around a pressure setpoint;

providing a flow monitor to monitor fluid flow rate in the system and to detect whether the flow rate deviates from a reference airflow rate; and

providing a non-numerical visual indicator to indicate whether the flow rate is normal or abnormal, wherein normal flow is defined as a flow rate within a range of the reference airflow rate and abnormal flow is defined as a flow rate that deviates from the reference airflow rate range, and wherein normal flow correlates with a normal level of negative pressure applied to the wound and abnormal flow correlates with an abnormal level of negative pressure applied to the wound.