SUMP MONITORING METHOD AND APPARATUS

• US 20110077875A1
• Filed: 05/29/2009
• Published: 03/31/2011
• Est. Priority Date: 05/30/2008
• Status: Abandoned Application

• Current Assignee: Pulsar Process Measurement Ltd. (TASI Holdings, Inc.)
• Original Assignee: Pulsar Process Measurement Ltd. (TASI Holdings, Inc.)
• Inventors: Tran, Sang, Dalby, Adrian
• Application Number:
  US12/995,323
• Publication Number:
  US 20110077875A1
• Time in Patent Office: Days
• US Class Current: 702/45
• CPC Class Codes: E03F 5/22 Adaptations of pumping plants for lifting sewage wheeled apparatus for emptying sewers or cesspools E03F7/10; pumps, pumping plants, per se F04
• CPC Class Codes: G05D 9/12 characterised by the use of electric means

Abstract

A method of monitoring one or more sumps in order to predict an overflow condition comprising: pumping, using at least one pump (14), liquid from the or each sump (16); monitoring the liquid level in the or each sump (16) using a level monitoring means (24) and outputting liquid level data; monitoring at least one operating condition of the or each pump (16) and outputting pump condition data; and processing the liquid level and pump condition data, using processing means, to predict whether the sump will overflow within a predetermined future period.

Claims

1. A method of monitoring one or more sumps the method comprising:

pumping, using at least one pump, liquid from the or each sump;

monitoring a liquid level in the or each sump using a level monitor and outputting liquid level data;

monitoring at least one operating condition of the or each pump and outputting pump condition data wherein the operating condition is selected from the group comprising temperature of the pump, current drawn by the pump, restart condition of the pump, flow rate through the pump line, efficiency of the pump; and

processing the liquid level and pump condition data, using processing circuitry, to predict whether the sump will overflow within a predetermined future period and outputting the prediction and the pump condition data.

2. A method of monitoring one or more sumps according to claim 1, in which the prediction as to whether the sump will overflow is either performed at a location remote from the sump or is transmitted to a location remote from the sump.

3. A method of monitoring one or more sumps according to claim 1, comprising monitoring, using at least one flow meter, of at least one of the flow into and the flow out of the sump, and outputting flow meter data, processing at least one of the flow into and flow out of the sump, using the processing circuitry, to predict whether the sump will overflow within the predetermined future period.

4. A method of monitoring one or more sumps according to claim 1, in which the monitoring of at least one of the liquid level and the pump condition and the or each flow meter is performed substantially continuously.

7. A method of monitoring one or more sumps according to claim 1, in which data from at least one of the liquid level monitor and the or each flow meter is output to a processing circuitry at a location remote to the sump or is output to a local processing circuitry.

8. A method of monitoring one or more sumps according to claim 1, in which at least one of the pump condition data and the liquid level data and the flow meter data is used to determine a pump condition.

9. A method of monitoring one or more sumps according to claim 8, in which the pump condition is indicated at a location remote to the sump.

10. A method of monitoring one or more sumps according to claim 1, which calculates a rate of change of liquid level in order to predict whether the sump will overflow within a predetermined future period.

11. A method of monitoring one or more sumps according to claim 10, in which at least one of the liquid level monitor and the processing circuitry are provided with a maximum rate of flow into the sump and a signal is transmitted from at least one of the liquid level monitor and the processing circuitry if the rate of change of liquid level in the sump is greater than predicted in combination with the rate of flow of liquid into the sump.

12. A method of monitoring one or more sumps according to claim 1, in which an alarm signal is generated or transmitted or both if an overflow is predicted within the predetermined future period.

13. A method of monitoring one or more sumps according to claim 1, in which a signal is transmitted from at least one of the liquid level monitor and the processing circuitry if the liquid level increases in the absence of flow of liquid into the sump.

14. A method of monitoring one or more sumps according to claim 1, in which the monitored operating condition is selected from the following:

temperature of the pump, current drawn by the pump.

15. A method of monitoring one or more sumps according to claim 1, in which at least one pump is provided with a restart mechanism.

16. A method of monitoring one or more sumps according to claim 15, in which the restart mechanism is automatically initiated at a predetermined liquid level.

17. A method of monitoring one or more sumps according to claim 15, in which the pump monitor generates a pump failure signal if the restart mechanism fails to restart the pump on a predetermined number of consecutive occasions.

18. A method of monitoring one or more sumps according to claim 1, in which a signal is transmitted to a location remote to the or each sump if the pump monitor detects an increase in the current draw of any pump and the liquid level monitor detects an increase in the corresponding liquid level.

19. A method of monitoring one or more sumps according to claim 1, in which a signal is transmitted to a location remote to the sump if a thermal sensor provided in thermal connection with any pump monitor detects an increase in the temperature of the corresponding pump and the corresponding liquid level monitor detects an increase in the liquid level in the corresponding sump.

20. A method of monitoring one or more sumps according to claim 1, in which a flow switch is provided on a pump operable to measure a flow rate of liquid through the pump and a signal is transmitted to a location remote to the corresponding sump if the flow rate is lower than a predetermined flow rate.

21. A method of monitoring one or more sumps according to claim 20, in which the efficiency of the pump is measured such that if the measured volume of liquid pumped in a predetermined time does not substantially correspond to a predetermined pump characteristic then this is indicated at a location remote to the sump.

22. A method of monitoring one or more sumps according to claim 1, in which a processing circuitry at a location remote to the sump ranks those sumps in which there is a predicted overflow within a predetermined period of time in an order in which those sumps are predicted to overflow.

5. (canceled)

6. (canceled)

23-35. -35. (canceled)

36. An apparatus, for monitoring a condition of one or more sumps from a remote location, comprising

at least one pump located in the or each sump;

a pump monitor which monitors at least one operating condition of the or each pump and to output pump condition data;

a sump liquid level monitor which monitors a liquid level in the sump and to output liquid level data;

processing circuitry arranged to input pump condition data and liquid level data and output sump status indication data;

a transmitter to transmit data to the remote location;

wherein the operating condition of the at least one pump is selected from the group comprising

a temperature of the pump,

a current drawn by the pump,

a flow rate of liquid through the pump,

a restart condition of the pump, and

wherein an output indicative of the sump condition is generated from the status indication data