LIGHT EMITTED DIODE SUBSTRATE AND METHOD FOR PRODUCING THE SAME
First Claim
1. A method for producing a light emitted diode (LED) substrate comprising steps of:
- providing a conductive metallic board with a top, a bottom and four sides and the conductive metallic board is made of aluminum (Al) or copper (Cu);
forming multiple grooves in the top of the conductive metallic board;
protecting the conductive metallic board from corrosion;
forming multiple copper layers having forming multiple copper layers on the conductive metallic board to be served as circuits and wires for plating and exposing the top of the conductive metallic board with the conversion coating and without contacting the adhesive layers to form an etched substrate;
electroless plating the etched substrate including pretreating the etched substrate and immersing the etched substrate into an electroless nickel (Ni) plating bath and electroless plating all exposing metal of the etched substrate to form an electroless plated substrate with electroless Ni layers;
attaching a thermal resistant adhesive tape on a bottom of the electroless plated substrate;
plating metal on the electroless plated substrate at least having a step of plating spraying tin or plating gold or plating silver on a top of the electroless plated substrate; and
coating solder mask partially on the metal to obtain the LED substrate.
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Abstract
A method for producing the LED substrate has steps of: p providing a conductive metallic board, forming multiple grooves in a top of the conductive metallic board; protecting the conductive metallic board from corrosion, forming an etched substrate with circuits and wires for plating on the conductive metallic board, electroless plating the etched substrate to form an electroless plated substrate, plating metal on the electroless plated substrate, and coating solder mask to obtain the LED substrate. Because LED chips are mounted on the surfaces of the metal layer without insulating adhesive below, heat from LED chips can be dissipated efficiently. The LED substrate of the present invention can be soldered directly onto a dissipation module to further enhance dissipation efficiency.
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Citations
15 Claims
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1. A method for producing a light emitted diode (LED) substrate comprising steps of:
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providing a conductive metallic board with a top, a bottom and four sides and the conductive metallic board is made of aluminum (Al) or copper (Cu); forming multiple grooves in the top of the conductive metallic board; protecting the conductive metallic board from corrosion; forming multiple copper layers having forming multiple copper layers on the conductive metallic board to be served as circuits and wires for plating and exposing the top of the conductive metallic board with the conversion coating and without contacting the adhesive layers to form an etched substrate; electroless plating the etched substrate including pretreating the etched substrate and immersing the etched substrate into an electroless nickel (Ni) plating bath and electroless plating all exposing metal of the etched substrate to form an electroless plated substrate with electroless Ni layers; attaching a thermal resistant adhesive tape on a bottom of the electroless plated substrate; plating metal on the electroless plated substrate at least having a step of plating spraying tin or plating gold or plating silver on a top of the electroless plated substrate; and coating solder mask partially on the metal to obtain the LED substrate. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A light emitted diode (LED) substrate, comprising:
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a conductive metallic board being made of Al or Cu and having a top; a bottom; multiple grooves formed in the top of the conductive metallic board according to a pre-determined pattern; and multiple adhesive layers formed in the grooves in the conductive metallic board; multiple copper layers formed on the adhesive layers; multiple electroless Ni layers electroless plated over the copper layers and the top of the conductive metallic board without covered by the adhesive layers; multiple metal layers mounted on the electroless Ni layers above the top of the conductive metallic board and each metal layer at least having a tin layer or gold layer or silver layer mounted on the electroless Ni layers; and a solder mask layer partially applied on the metal layer to expose surfaces of the metal layer without copper layer below adapted for attaching LED chips and with copper layer below adapted for bonding wires. - View Dependent Claims (11, 12, 13, 14, 15)
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Specification