INFLATABLE INTERSPINOUS SPACER

• US 20110082504A1
• Filed: 06/02/2009
• Published: 04/07/2011
• Est. Priority Date: 06/02/2008
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Singhatat, Wamis, Chow, David, Smith, Nigel G., Fussell, Garland W.
• Granted Patent: US 9,168,072 B2
• Time in Patent Office: Days
• US Class Current: 606/249
• CPC Class Codes: A61B 17/7065 Devices with changeable shape, e.g. collapsible or having retractable arms to aid implantation; Tools therefor
• CPC Class Codes: A61B 2017/00557 inflatable A61B2017/22051 takes precedence

Abstract

The present invention is directed to an inflated interspinous spacer. The interspinous spacer is inserted into the interspinous space between adjacent spinous process in a deflated or unexpanded state, and is inflated or expanded with an injectable filler material. Upon inflation, the spacer preferably distracts the spinous processes and assumes a shape that retains the spacer in position and preferably mechanically locks with the spinous processes. The spacer includes two separate balloons configured to have different compressive modulus so that one balloon is softer and more deformable than the other balloon.

Claims

1. An inflatable interspinous spacer for insertion into an interspinous space between adjacent superior and inferior spinous processes via a minimally invasive surgical procedure, the inflatable interspinous spacer including:

a first inflatable balloon having an insertable deflated condition and an inflated expanded condition, the first inflatable balloon including a first end portion having a first height, a second end portion having a second height and a central portion extending between the first and second end portions, the central portion having a third height, the first and second heights of the first and second end portions, respectively, being larger than the third height of the central portion when in the inflated expanded state so that the first inflatable balloon assumes an “

H”

or dumbbell-like shape;

a first filler material configured for introduction into the first inflatable balloon to inflate the first inflatable balloon from the insertable deflated condition to the inflated expanded condition;

a second inflatable balloon characterized by a hollow cylindrical form, the second inflatable balloon having an insertable deflated condition and an inflated expanded condition, the second inflatable balloon being disposed around at least a portion of the central portion of the first inflatable balloon; and

a second filler material configured for introduction into the second inflatable balloon to expand the second inflatable balloon from the insertable deflated condition to the inflated expanded condition;

wherein the first inflatable balloon is manufactured from a low compliant material so that upon inflation, the first balloon assumes a predetermined shape and the second inflatable balloon is manufactured from a semi-compliant or highly compliant material; and

wherein the modulus of the first filler material is larger than the modulus of the second filler material.

2. An inflatable interspinous spacer for mounting between adjacent spinous processes during minimally invasive surgical procedures of the spine, the spacer including:

a first inflatable member having an expanded and a non-expanded state, and including a central portion having a height and first and second end portions, wherein the height of the first and second end portions is larger than the height of the central portion, wherein, in the expanded state, the first inflatable member assumes an “

H”

or dumbbell-like shape;

a first filler material configured for introduction into the first inflatable member to thereby cause the expansion of the first inflatable member;

a second inflatable member characterized by a hollow cylindrical form, wherein the second inflatable member is disposed around the central portion of the first inflatable member; and

a second filler material configured for introduction into the second inflatable member to thereby cause the expansion of the second inflatable member;

wherein, upon expansion of the first and second inflatable members, the rigidity of the second inflatable member is less than the rigidity of the first inflatable member.

3. An inflatable spacer system for positioning between adjacent spinous processes comprising:

a first balloon having a first end portion, a second end portion and a central portion located between the first and second end portions, the first end portion, the second end portion and the central portion being in fluid communication with each other, the first balloon having a flexible, low-compliant housing having an insertable condition and an inflated condition, the central portion and the first and second end portions in the inflated condition each having a height;

a first filler material configured for introduction into the first balloon to cause expansion of the first balloon;

a second inflatable balloon having a flexible housing disposed about at least a portion of the central portion, the second balloon having an insertable condition and an inflated condition; and

a second filler material configured for introduction into the second inflatable balloon to cause expansion of the second inflatable balloon,

wherein in the insertable condition the spacer is laterally insertable into the interspinous space between adjacent spinal processes without substantially altering the spinal processes such that the central portion and at least a portion of the second balloon is located between the adjacent spinous processes and wherein in the inflated condition the first and second end portions are located along the lateral sides of the spinous processes and retain the spacer in position between the spinous processes, and,

wherein in the inflated condition the second expandable balloon is less rigid than the first expandable balloon and the height of the end portions in the inflated condition is larger than the height of the central portion and the second balloon disposed over the central portion in the inflated condition.

4. The system of claim 3 wherein the housing of the second balloon is formed of a low-compliant material.

5. The system of claim 3 wherein the spacer in the expanded condition forms an “

H”

or dumbbell-like shape.

6. The system of claim 3 wherein the compressive modulus of the first filler material is less than the second filler material.

7. The system of claim 3 wherein the second balloon and the central portion in the expanded condition and when located between the spinous processes limits extension of the spine.

8. The system of claim 7 wherein the second balloon conforms to the shape of the spinous processes to increase the surface area contact between the spacer and the inferior and superior surfaces of the spinous processes.

9. The system of claim 3 wherein expansion of the second balloon distracts and expands the space between the adjacent spinous processes where the spacer is located.

10. The system of claim 3 wherein the second balloon forms a hollow substantially cylindrical shape disposed about the central portion and forms a common wall with at least a portion of the central portion.

11. The system of claim 3 wherein the housing of the second balloon is semi-compliant.

12. The system of claim 3 wherein the second balloon is disposed over at least a portion of the first end portion and the second end portion.

13. The system of claim 3 wherein in the insertion condition the spacer comprising the first and second balloons without the first or second filler materials is insertable within a cannula having a 5 mm inside diameter.

14. The system of claim 3 wherein the second balloon absorbs compressive shocks to the spacer.

15. An inflatable spacer system for insertion between spinous processes comprising;

a two balloon spacer having a first balloon and a second balloon, the two balloons forming a central zone, a first end zone and a second end zone, the two-balloon spacer having an insertable condition and an inflated condition wherein in the insertable condition the spacer is insertable within a cannula having a 5 mm inside diameter, and in the inflated condition a portion of each of the first end zone and second end zone is larger than the central zone, the central zone positionable between adjacent spinous processes to limit extension of the spine;

wherein the second balloon surrounds at least a portion of the first balloon and configured in the inflated condition for contact with at least a portion of the spinous processes, the second balloon in the inflated condition being less rigid than the first balloon and configured to conform to the shape of the contacted spinous processes in order to increase the area of contact between the spinous processes and the second balloon.