SURGICAL STAPLER COMPRISING A STAPLE POCKET

• US 20110084113A1
• Filed: 11/19/2009
• Published: 04/14/2011
• Est. Priority Date: 10/09/2009
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Dunki-Jacobs, Adam R., Bedi, James J.
• Granted Patent: US 8,141,762 B2
• Time in Patent Office: Days
• US Class Current: 227/178.1
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/0686 having a forming anvil staying below the tissue during stapling
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/07285 characterised by its cutter

Abstract

A surgical stapler can comprise an anvil comprising a staple pocket formed in a tissue contacting surface. The staple pocket can comprise a longitudinal axis, a first forming cup, and a second forming cup. The first forming cup can comprise a first interior sidewall comprising a first vertical portion which is substantially perpendicular to the tissue contacting surface. The second forming cup can comprise a second interior sidewall comprising a second vertical portion which is substantially perpendicular to the tissue contacting surface. The first vertical portion and the second vertical portion can extend through the longitudinal axis, wherein the first interior sidewall and the second interior sidewall can comprise a trap for deforming a first staple leg of a staple to a first side of the longitudinal axis and for deforming a second staple leg of the staple to a second side of the longitudinal axis.

Claims

1. A surgical stapler, comprising:

an anvil assembly, comprising;

a tissue contacting surface;

a plurality of staple pockets formed in said tissue contacting surface, wherein each said staple pocket comprises;

a staple pocket longitudinal axis,

a first forming cup, comprising;

a first inside portion;

a first outside portion; and

a first interior sidewall extending between said first outside portion and said first inside portion, wherein said first interior sidewall comprises a first vertical portion which is substantially perpendicular to said tissue contacting surface; and

a second forming cup, comprising;

a second inside portion;

a second outside portion, wherein said first inside portion is positioned in close relation to said second inside portion, wherein said first inside portion and said second inside portion are positioned offset on said staple pocket longitudinal axis, wherein said first outside portion and said second outside portion are positioned on opposite sides of said first inside portion and said second inside portion, and wherein said first outside portion and said second outside portion are positioned on a line which is oriented at an angle with said staple pocket longitudinal axis; and

a second interior sidewall extending between said second outside portion and said second inside portion, wherein said second interior sidewall comprises a second vertical portion which is substantially perpendicular to said tissue contacting surface.

2. The surgical stapler of claim 1, wherein said first vertical portion of said first interior surface is perpendicular to said tissue contacting surface, and wherein said second vertical portion of said second interior surface is perpendicular to said tissue contacting surface.

3. The surgical stapler of claim 2, wherein said first interior sidewall further comprises a first angled portion which is oriented at an acute angle relative to said tissue contacting surface, wherein said first angled portion is positioned outwardly with respect to said first vertical portion, wherein said second interior sidewall further comprises a second angled portion which is oriented at an acute angle relative to said tissue contacting surface, and wherein said second angled portion is positioned outwardly with respect to said second vertical portion.

4. The surgical stapler of claim 1, wherein said first vertical portion transects said staple pocket longitudinal axis, and wherein said second vertical portion transects said staple pocket longitudinal axis.

5. The surgical stapler of claim 1, wherein said first inside portion and said second inside portion are divided by a wall, wherein said wall is defined by said first interior sidewall and said second interior sidewall.

6. The surgical stapler of claim 1, wherein said first inside portion is defined by a first width and said first outside portion is defined by a second width, and wherein said second width is wider than said first width.

7. The surgical stapler of claim 1, wherein said first forming cup further comprises a first exterior sidewall, wherein said second forming cup further comprises a second exterior sidewall, wherein said first interior sidewall and said first exterior sidewall are oriented at an acute angle with one another, and wherein said second interior sidewall and said second exterior sidewall are oriented at an acute angle with one another.

8. The surgical stapler of claim 7, wherein said first forming cup comprises a first elongated base, wherein said first elongated base is curved concavely along said staple pocket longitudinal axis, wherein said second forming cup comprises a second elongated base, and wherein said second elongated base is curved concavely along said staple pocket longitudinal axis.

9. The surgical stapler of claim 8, wherein said first elongated base is defined by a radius of curvature (r), and wherein said first vertical portion is defined by a length between approximately 0.5*r and approximately 2.0*r.

10. The surgical stapler of claim 1, wherein said first interior sidewall is parallel to said second interior sidewall.

11. A surgical stapler, comprising:

an anvil assembly, comprising;

a tissue contacting surface;

a plurality of staple pockets formed in said tissue contacting surface, wherein each said staple pocket comprises;

a staple pocket longitudinal axis,

a first forming cup, comprising;

a first inside portion;

a first outside portion; and

a first interior sidewall extending between said first outside portion and said first inside portion, wherein said first interior sidewall comprises a first vertical portion which is substantially perpendicular to said tissue contacting surface; and

a second forming cup, comprising;

a second inside portion;

a second outside portion, wherein said first inside portion is positioned in close relation to said second inside portion, wherein said first inside portion and said second inside portion are positioned offset on said staple pocket longitudinal axis, and wherein said first outside portion and said second outside portion are positioned on opposite sides of said first inside portion and said second inside portion; and

a second interior sidewall extending between said second outside portion and said second inside portion, wherein said second interior sidewall comprises a second vertical portion which is substantially perpendicular to said tissue contacting surface, wherein said first vertical portion and said second vertical portion extend through said staple pocket longitudinal axis, and wherein said first interior surface and said second interior surface comprise a trap for deforming a first staple leg of a staple to a first side of said staple pocket longitudinal axis and for deforming a second staple leg of the staple to a second side of said staple pocket longitudinal axis.

12. The surgical stapler of claim 11, wherein said first vertical portion of said first interior surface is perpendicular to said tissue contacting surface, and wherein said second vertical portion of said second interior surface is perpendicular to said tissue contacting surface.

13. The surgical stapler of claim 12, wherein said first interior sidewall further comprises a first angled portion which is oriented at an acute angle relative to said tissue contacting surface, wherein said first angled portion is positioned outwardly with respect to said first vertical portion, wherein said second interior sidewall further comprises a second angled portion which is oriented at an acute angle relative to said tissue contacting surface, and wherein said second angled portion is positioned outwardly with respect to said second vertical portion.

14. The surgical stapler of claim 11, wherein said first inside portion and said second inside portion are divided by a wall, wherein said wall is defined by said first interior sidewall and said second interior sidewall.

15. The surgical stapler of claim 11, wherein said first inside portion is defined by a first width and said first outside portion is defined by a second width, and wherein said second width is wider than said first width.

16. The surgical stapler of claim 11, wherein said first forming cup further comprises a first exterior sidewall, wherein said second forming cup further comprises a second exterior sidewall, wherein said first interior sidewall and said first exterior sidewall are oriented at an acute angle with one another, and wherein said second interior sidewall and said second exterior sidewall are oriented at an acute angle with one another.

17. The surgical stapler of claim 16, wherein said first forming cup comprises a first elongated base, wherein said first elongated base is curved concavely along said staple pocket longitudinal axis, wherein said second forming cup comprises a second elongated base, and wherein said second elongated base is curved concavely along said staple pocket longitudinal axis.

18. The surgical stapler of claim 17, wherein said first elongated base is defined by a radius of curvature (r), and wherein said first vertical portion is defined by a length between approximately 0.5*r and approximately 2.0*r.

19. The surgical stapler of claim 11, wherein said first interior sidewall is parallel to said second interior sidewall.

20. The surgical stapler of claim 11, further comprising a staple at least partially coated by at least one of polytetrafluoroethylene and silicon.