Method for Plugging Wells

• US 20110088901A1
• Filed: 10/20/2009
• Published: 04/21/2011
• Est. Priority Date: 10/20/2009
• Status: Abandoned Application

• Current Assignee: CSI Technology Incorporated (Emerson Electric Company)
• Original Assignee: CSI Technology Incorporated (Emerson Electric Company)
• Inventors: Sabins, Fred, Arnold, Justin, Walters, Jeff, Watters, Larry
• Application Number:
  US12/582,355
• Publication Number:
  US 20110088901A1
• Time in Patent Office: Days
• US Class Current: 166/293
• CPC Class Codes: C04B 14/185 expanded
• CPC Class Codes: C04B 14/204 expanded
• CPC Class Codes: C04B 18/028 temporarily agglomerated, e.g. agglomerates which fall apart during mixing with the other mortar or concrete ingredients
• CPC Class Codes: C04B 20/1033 obtained by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: C04B 20/1037 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: C04B 22/04 Metals, e.g. aluminium used as blowing agent
• CPC Class Codes: C04B 7/02 Portland cement
• CPC Class Codes: C04B 7/525 Briquetting
• CPC Class Codes: C09K 8/426 for plugging
• CPC Class Codes: C09K 8/467 containing additives for specific purposes
• CPC Class Codes: E21B 33/13 Methods or devices for cementing, for plugging holes, crevices or the like

Abstract

A method of plugging wells wherein cementitious materials (like Portland cement) are formed into pellets that can be dumped or dropped into a well that is filled with an aqueous solution. The pellets will fall quickly to the bottom of the well or mechanically placed barrier, and over time, the pellets will loose their structure and release dry cementitious material into aqueous well fluid. The cementitious material will wet in the aqueous well fluid and then set to form an impermeable plug in the well.

Claims

1. A method of plugging wells, comprising the steps of:

a. forming cementitious materials into pellets;

b. dropping the cementitious pellets into a well that is at least partially filled with an aqueous solution so that the pellets fall to the bottom of the well;

c. allowing the pellets to lose their structure and release dry cementitious material into the aqueous solution; and

d. allowing the cementitious material in the aqueous well to set and form an impermeable plug in the well.

2. The method in claim 1, wherein the cementitious material remains in pellet form in order to fall down the well in the aqueous well fluid, until the bottom is reached.

3. The method in claim 1, wherein binders are incorporated into the cement mix to help form pellets and control the release of cementitious material into well fluid.

4. The method in claim 3, wherein the binders are comprised of water soluble adhesive polymers, such as polyvinyl acetate or degradable polymers, such as polylactic acid.

5. The method in claim 1, further comprising the step of applying a thin coating of degradable polymer to the pellets prior to dropping the pellets into the well to add mechanical integrity and delay the release of cementitious material in the wellbore.

6. The method in claim 1, further comprising the step of coating the pellets with a solution of degradable polymer, such as polylactic acid or other polyester, and a solvent onto the surface of the pellet.

7. The method in claim 6, wherein multiple coatings of the degradable polymer solution can be applied to the pellets to increase mechanical integrity or delay the release of cementitious material.

8. The method in claim 6, wherein the degradable polymer coating helps to control the release of cementitious material in the well fluid, which provides use in a wider temperature range.

9. The method in claim 6, wherein the composition, molecular weight, and degree of crystallinity of the degradable polymer used to coat pellets can be varied to apply process across a wide range of well conditions.

10. The method in claim 1, wherein other additives of gas generating materials or porous materials can be incorporated into the cement to enhance the release of cementitious material into the well fluid.

11. The method in claim 10, wherein the gas generating material comprises aluminum powder.

12. The method in claim 10, wherein the porous material comprises vermiculite or perlite.

13. The method in claim 1, wherein the cement mixture contains Portland cement and other additives, such as strength stabilizers, fluid loss additives, free water control additives, accelerators, and set control additives commonly know to those skilled in the art.

14. The method in claim 1, wherein the bottom of the well comprises a mechanically placed barrier upon which the pellets form the plug in the well.

15. A method of plugging wells comprising the steps of:

a. forming cementitious materials into pellets;

b. applying a thin coating of degradable polymer to the pellets to add mechanical integrity and delay the release of cementitious material in a wellbore;

c. dropping coated cementitious pellets into the wellbore that is filled with an aqueous solution so that the pellets fall to the bottom of the well;

d. allowing the pellets to lose their structure and release dry cementitious material into the aqueous solution; and

e. allowing the cementitious material in the aqueous well to set and form an impermeable plug in the well.

16. The method in claim 15, further comprising the step of coating the pellets with a solution of low molecular weight degradable polymer, such as polylactic acid or other polyester, and a solvent onto the surface of the pellet.

17. The method in claim 15, further comprising the step of dipping into a solution of a degradable polymer and a solvent to develop a stronger outer shell from the polymer coating.

18. The method in claim 15, wherein the bottom of the well comprises a mechanically placed barrier upon which the pellets form the plug in the well.

19. A method of plugging wells comprising the steps of:

a. forming cementitious materials into pellets;

b. coating the pellets with a solution of low molecular weight degradable polymer, such as polylactic acid or other polyester, and a solvent onto the surface of the pellet;

c. dropping coated cementitious pellets into a well that is filled with an aqueous solution so that the pellets fall to a mechanically placed barrier placed in the well;

d. allowing the pellets to lose their structure and release dry cementitious material into the aqueous solution; and

e. allowing the cementitious material in the aqueous well to set and form an impermeable plug in the well at the level of the mechanically placed barrier.

20. The method in claim 19, further comprising the step of dipping the pellets into a solution of a degradable polymer and a solvent to develop a stronger outer shell from the polymer coating.

21. The method in claim 19, wherein multiple coatings of the degradable polymer solution are applied to the pellets to increase mechanical integrity or delay the release of cementitious material.

22. The method in claim 19, wherein other additives of gas generating materials or porous materials can be incorporated into the cement to enhance the release of cementitious material into the well fluid.

23. The method in claim 19, wherein the gas generating material comprises aluminum powder.

24. The method in claim 19, wherein the porous material comprises vermiculite.

25. The method in claim 19, wherein the pellets are formed from an hydraulic press method, comprising the steps of:

a. mixing cement with appropriate binder;

b. mechanically pressing the cement and binder mixture to form pellet of desired size; and

c. drying the pellets.

26. The method in claim 19, wherein the pellets were formed by fluidized bed method, comprising the steps of:

a. loading a bowl of the fluid bed system fine powder cement and other additives;

b. fluidizing the cement by applying air flow through the bottom of the bowl;

c. after the bed has been fluidized, spraying a binding solution into the fluidized cement and additive bed; and

d. allowing particle size to increase to desired size.