SYSTEMS AND METHODS FOR MONITORING WIND TURBINE OPERATION

• US 20110091321A1
• Filed: 10/13/2010
• Published: 04/21/2011
• Est. Priority Date: 10/13/2009
• Status: Abandoned Application

• Current Assignee: M4 Wind Services, Inc.
• Original Assignee: M4 Wind Services, Inc.
• Inventors: Dahlin, Andrew, Mostoufi, Mehrdad, Roughen, Kevin M., Arendt, Cory P., Baker, Myles L.
• Application Number:
  US12/904,071
• Publication Number:
  US 20110091321A1
• Time in Patent Office: Days
• US Class Current: 416/1
• CPC Class Codes: F03D 7/047 characterised by the controller architecture, e.g. multiple processors or data communications
• CPC Class Codes: F05B 2260/74 by turning around an axis perpendicular the rotor centre line
• CPC Class Codes: F05B 2260/80 Diagnostics
• CPC Class Codes: F05B 2270/1095 by limiting mechanical stresses
• CPC Class Codes: F05B 2270/331 Mechanical loads
• CPC Class Codes: F05B 2270/808 Strain gauges; Load cells
• CPC Class Codes: G01M 5/0016 of aircraft wings or blades
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction

Abstract

Systems and methods for monitoring wind turbine operation are disclosed. A method in accordance with one embodiment includes processing sensor data received from at least one strain gauge located on a wind turbine shaft, with a processor located on the wind turbine shaft. In particular embodiments, the method can further include providing power for the at least one strain gauge and the processor via a non-contact link between a first component located on the wind turbine shaft and second component off the wind turbine shaft. In further particular embodiments, the method can still further include receiving data from the processor corresponding to bending moments at the wind turbine shaft, and automatically identifying load remediation solutions for the wind turbine, based at least in part on the data received from the processor.

Claims

1. A wind turbine system, comprising

a wind turbine shaft;

at least one sensor carried by the wind turbine shaft; and

a power transmitter operatively coupled to the at least one sensor, the power transmitter having a first component carried by the wind turbine shaft and a second component off the wind turbine shaft, the second component being positioned to transmit power to the first component while the wind turbine shaft rotates, without contacting the first component.

2. The system of claim 1 wherein the power transmitter includes a transformer, and wherein the first component includes a secondary transformer winding and the second component includes a primary transformer winding.

3. The system of claim 1 wherein the power transmitter includes a rotary electrical power generator.

4. The system of claim 1 wherein the first component rotates with the shaft as the shaft rotates, and wherein the second component does not rotate with the shaft.

5. The system of claim 1 wherein the sensor includes a strain gauge.

6. The system of claim 1, further comprising a processor operatively coupled to the at least one sensor to receive and process signals from the at least one sensor, the processor including an analysis component containing instructions that, when executed perform at least one of the following processes:

diagnose an adverse condition; and

identify a load remediation solution for reducing, redistributing, or both reducing and redistributing a load on the wind turbine shaft, based at least in part on the signals received from the at least one sensor.

7. The system of claim wherein 6 at least a portion of the processor is carried by the turbine shaft.

8. The system of claim 7 wherein a portion of the processor carried by the shaft includes instructions for reducing a bandwidth of information transmitted away from the shaft.

9. A wind turbine system, comprising

a wind turbine shaft;

at least one sensor carried by the wind turbine shaft; and

a power source carried by the shaft and operatively coupled to the at least one sensor, the power source having no mechanical contact with components off the shaft and having at least one element that produces power in a manner that requires the wind turbine shaft to rotate.

10. The wind turbine system of claim 9 wherein the power source has a first component carried by the wind turbine shaft and a second component off the wind turbine shaft, the second component being out of mechanical contact with the first component, the first and second components together producing power when the wind turbine shaft rotates.

11. The wind turbine system of claim 10 wherein the power source includes an electric generator and wherein the first component is a rotary portion of the generator and the second component is a stationary portion of the generator.

12. The wind turbine system of claim 9 wherein the power source includes a gyroscope carried by the wind turbine shaft and an electric generator coupled to the gyroscope to convert mechanical energy produced by the gyroscope when the wind turbine shaft rotates to electrical energy.

13. A wind turbine system, comprising

a wind turbine shaft;

at least one sensor carried by the wind turbine shaft; and

a processor operatively coupled to the at least one sensor, the processor being programmed with instructions that, when executed, receive and process signals from the at least one sensor, the processor being carried by and rotatable with the wind turbine shaft

14. The system of claim 13 wherein the instructions, when executed, convert the signals received from the at least one sensor to data in the form of engineering units.

15. The system of claim 14 wherein the at least one sensor includes a plurality of strain gauges and wherein the instructions, when executed, convert raw signal data from the strain gauges to a bending moment value.

16. The system of claim 14 wherein the at least one sensor includes a plurality of strain gauges and wherein the instructions, when executed, convert raw signal data from the strain gauges to a torsion value.

17. The system of claim 13 wherein the instructions, when executed, perform a mathematical operation on signals received from the at least one sensor.

18. The system of claim 13 wherein the instructions, when executed, receive signals having a first bandwidth from the at least one sensor and convert the signals to data having a second bandwidth less than the first bandwidth before the data are transmitted off the shaft.

19. The system of claim 13 wherein the processor is a first processor, and wherein the system further comprises a second processor located off the shaft and not rotatable with the shaft, the second processor being in wireless communication with the first processor to receive processed signals from the first processor.

20. A method for operating a wind turbine, comprising:

automatically receiving information from a sensor carried by a shaft of the wind turbine, the shaft carrying at least one wind turbine blade;

automatically analyzing the information with a processor; and

based on results of analyzing the information, automatically presenting an operator-implementable recommendation for a subsequent action.

21. The method of claim 20, further comprising automatically implementing at least part of the recommendation for a subsequent action.

22. The method of claim 21 wherein automatically implementing at least part of the recommendation includes automatically shutting the wind turbine down or reducing power production.

23. The method of claim 20 wherein the recommendation includes a maintenance recommendation.

24. The method of claim 20 wherein the recommendation includes a maintenance recommendation to be implemented when the wind turbine is not actively generating electrical power.

25. The method of claim 20 wherein the recommendation includes a plurality of recommendations ranked in order of likelihood for success.

26. The method of claim 20 wherein the recommendation includes a recommendation for an action other than slowing or stopping the wind turbine.

27. The method of claim 20 wherein the recommendation includes a recommendation for a mass adjustment of the at least one wind turbine blade, the mass adjustment including both a magnitude of the adjustment and a location on the blade for the adjustment.

28. The method of claim 20 wherein the recommendation includes a recommendation for a aerodynamic pitch adjustment of the at least one wind turbine blade, the aerodynamic adjustment including blade identification and magnitude of pitch adjustment.

29. The method of claim 20, further comprising:

distinguishing between a load imbalance caused primarily by an asymmetric aerodynamic load, and a load imbalance caused primarily by an asymmetric mass load;

presenting a first recommendation if the load imbalance is caused primarily by an asymmetric aerodynamic load; and

presenting a second recommendation if the load imbalance is caused primarily by an asymmetric mass load.

30. The method of claim 29 wherein distinguishing includes:

determining a first correlation between the rotational speed of the wind turbine and an asymmetric load;

determining a second correlation between wind speed or power produced by the wind turbine and an asymmetric load;

identifying the load imbalance as caused primarily by an asymmetric mass load when the asymmetric load is more strongly correlated with wind speed or power production than with rotation rate; and

identifying the load imbalance as caused primarily by an asymmetric mass load when the asymmetric load is more strongly correlated with rotation rate than with power or wind speed.

31. The method of claim 20 wherein presenting a recommendation includes presenting a recommendation that reduces wear on a wind turbine generator coupled to the shaft.

32. The method of claim 20 wherein presenting a recommendation includes presenting a recommendation that reduces wear on a gear train coupled between the shaft and a wind turbine generator.

33. The method of claim 20 wherein automatically analyzing includes automatically determining a damage accumulation rate based at least in part on the information.

34. The method of claim 20 wherein automatically analyzing includes automatically determining a performance reduction rate based at least in part on the information.

35. A system for providing wind turbine status information, comprising:

a plurality of sensors carried by a wind turbine shaft;

a processor operatively coupled to the plurality of sensors, the processor being programmed with instructions that, when executed;

automatically synthesize information from the plurality of sensors; and

automatically present a status indicator corresponding to a status of the wind turbine based at least in part on the synthesized information.

36. The system of claim 35 wherein the status indicator is visual indicator, and wherein the status indicator is presented in a color representative of the status of the wind turbine.

37. The system of claim 35 wherein the status indicator is visual indicator, and wherein the status indicator is a computer-based icon in the form of an analog gauge.

38. The system of claim 35 wherein the plurality of sensors includes multiple strain gauges.

39. The system of claim 35 wherein the plurality of sensors includes an accelerometer.

40. The system of claim 35, further comprising at least one sensor not carried by the wind turbine shaft.

41. The system of claim 40 wherein the at least one sensor includes an anemometer.

42. The system of claim 35 wherein the instructions, when executed, automatically synthesize data from at least one strain gauge and at least one accelerometer.

43. A method for monitoring a wind turbine, comprising:

receiving sensor data from at least one strain gauge located on a wind turbine shaft;

organizing the data to indicate strain along a first axis as a function of another variable;

comparing the data to at least one reference pattern of data;

based on a degree of correlation between the data and the at least one reference pattern, identifying an operational state of the wind turbine.

44. The method of claim 43 wherein the other variable is strain along a second axis.

45. The method of claim 43, further comprising automatically identifying a change for an operational characteristic of the wind turbine based at least in part on the operational state of the wind turbine.

46. The method of claim 43, further comprising distinguishing between a mass imbalance and an aerodynamic imbalance.

47. The method of claim 43 wherein comparing the data includes comparing data received from multiple strain gauges at multiple points in time to a reference pattern for multiple strain gauges at multiple points in time.

48. The method of claim 43 wherein the reference pattern includes a generally elliptical ring corresponding to a normal operating state.

49. The method of claim 43 wherein the reference pattern includes a generally triangular ring corresponding to operation in a wind shear condition.

50. The method of claim 43 wherein the reference pattern includes a generally amorphous cloud of points corresponding to operating in wind turbulence.

51. The method of claim 43 wherein the reference pattern is eccentric relative to the first and second axes, and wherein identifying an operational state includes identifying the turbine as operating with a rotor imbalance.

52. The method of claim 43 wherein the reference pattern is one of multiple reference patterns, and wherein comparing includes comparing to the multiple reference patterns and determining a degree of correlation with each of the multiple reference patterns, and wherein identifying an operational state includes identifying an operational state corresponding to the pattern having the greatest degree of correlation.

53. The method of claim 43, further comprising determining the operational state to be a composite of operational states based on correlations with multiple patterns.

54. The method of claim 43, further comprising:

automatically changing one or more operating parameters of the wind turbine based at least in part on the identified operational state;

receiving updated sensor data from the at least one strain gauge after changing the one or more operating parameters;

organizing the updated data to indicate strain along the first axis as a function of strain along a second axis;

comparing the updated data to at the least one reference pattern of data;

based on a degree of correlation between the updated data and the at least one reference pattern, determining whether or not to change any operational parameters of the wind turbine.

55. A system for monitoring a wind turbine, comprising:

at least one strain gauge positionable on a wind turbine shaft; and

a processor operatively coupled to the strain gauge and programmed with instructions that, when executed;

organize data received from the at least one strain gauge to indicate strain along a first axis as a function of another variable;

compare the data to at least one reference pattern of data; and

based on a degree of correlation between the data and the at least one reference pattern, identify an operational state of the wind turbine.

56. The system of claim 55 wherein the other variable is strain along a second axis.

57. The system of claim 55 wherein the instructions, when executed, automatically identify a change for an operational characteristic of the wind turbine based at least in part on the operational state of the wind turbine.

58. The system of claim 57 wherein the reference pattern is one of multiple reference patterns, and wherein comparing includes comparing to the multiple reference patterns and determining a degree of correlation with each of the multiple reference patterns, and wherein identifying an operational state includes identifying an operational state corresponding to the pattern having the greatest degree of correlation.

59. A system for operating a wind turbine, comprising:

at least one sensor positioned to sense a characteristic of a wind turbine, an environment in which the wind turbine operates, or both the wind turbine and the environment; and

a processor operatively coupled to the at least one sensor and programmed with instructions that, when executed;

in response to a first occurrence of the characteristic, correlate the characteristic with a first operational setting of the wind turbine; and

in response to a second occurrence of the characteristic, subsequent to the first occurrence, automatically direct the wind turbine to a second operational setting at least approximately identical to the first operational setting.

60. The system of claim 59 wherein the first operational setting of the wind turbine is a setting to which the wind turbine is directed in response to the first occurrence of the characteristic.

61. The system of claim 59 wherein the first operational setting of the wind turbine is a setting in which the wind turbine was when the first occurrence of the characteristic occurred.

62. The system of claim 59 wherein the first occurrence of the characteristic includes a wind speed and direction, and wherein the first setting includes at least one of a yaw orientation of the wind turbine and a pitch orientation of wind turbine blades.

63. The system of claim 59 wherein the first occurrence of the characteristic includes a diagnosed adverse condition, and wherein the first setting includes at least one of a yaw orientation of the wind turbine and a pitch orientation of wind turbine blades.