FUEL LEVEL MONITORING SYSTEM FOR COMBUSTION-POWERED TOOLS

• US 20110095064A1
• Filed: 10/22/2009
• Published: 04/28/2011
• Est. Priority Date: 10/22/2009
• Status: Abandoned Application

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Birk, Daniel J., Dicello, Joseph R. JR., Taylor, Walter J., Schwartzenberger, J. Westley
• Application Number:
  US12/604,042
• Publication Number:
  US 20110095064A1
• Time in Patent Office: Days
• US Class Current: 227/2
• CPC Class Codes: B25C 1/08 operated by combustion pressure

Abstract

A fuel cell includes a spark initiator configured to initiate spark events, and a fuel level monitoring system configured for monitoring the fuel level in the fuel cell and indicating the monitored fuel level to a user. Included in the fuel level monitoring system is a programmable control unit configured to control the spark initiator and to count the spark events initiated by the spark initiator, to compare a number of spark events with at least two predetermined ranges of spark events, and to determine the fuel level in the fuel cell based on the determinations. An indicator controlled by the programmable control unit is supplied for providing the user with an indication of the fuel level in the fuel cell.

Claims

1. A combustion tool employing a fuel cell containing fuel, comprising:

a spark initiator configured to initiate spark events;

a fuel level monitoring system for monitoring the fuel level in the fuel cell and for indicating the monitored fuel level to a user, wherein the monitoring system comprises;

a programmable control unit configured to control the spark initiator and to count spark events initiated by the spark initiator, the programmable control unit configured to compare a number of spark events with at least two predetermined ranges of spark events, and to determine the fuel level in the fuel cell based on the determinations; and

an indicator controlled by the programmable control unit for providing the user with an indication of the fuel level in the fuel cell.

2. The tool of claim 1 wherein the indicator indicates at least two different fuel levels that each correspond to one of the at least two predetermined ranges of spark events.

3. The tool of claim 1 wherein the fuel level monitoring system further comprises a reset device that resets the number of spark events counted by the programmable control unit to zero.

4. The tool of claim 3 wherein the reset device is a button that is pressed by the user for a predetermined amount of time.

5. The tool of claim 1 wherein the indicator is at least one LED.

6. The tool of claim 1 wherein the indicator displays a first color when the number of spark events is in a first predetermined range, the indicator displays a second color when the number of spark events is in a second predetermined range, and the indicator displays a third color when the number of spark events is in a third predetermined range.

7. The tool of claim 6 wherein the first color indicates that the fuel cell has ample fuel, the second color indicates that the fuel in the fuel cell is low, and the third color indicates that the fuel in the fuel cell is one of currently depleted and will soon be depleted.

8. The tool of claim 6 wherein the first predetermined range is about 0 to 1,000 spark events, the second predetermined range is about 1,001 to 1,200 spark events, and the third predetermined range is about 1,200 and higher.

9. The tool of claim 1 wherein the programmable control unit further comprises a counter that counts the number of spark events.

10. A fuel level monitoring system for monitoring the fuel level in a fuel cell of a combustion tool, and for indicating the monitored fuel level to a user, the system including:

a programmable control unit configured to count spark events initiated by a spark initiator of the tool, the programmable control unit comparing a number of spark events with at least two predetermined ranges of spark events, and determining the fuel level in the fuel cell based on the determinations;

an indicator controlled by the programmable control unit for providing the user with an indication of the fuel level in the fuel cell; and

a reset device configured to reset the number of spark events counted by the programmable control unit to zero.

11. The system of claim 10 wherein the indicator indicates at least two different fuel levels that each correspond to one of the at least two predetermined ranges of spark events.

12. The system of claim 10 wherein the indicator displays a first color when the number of spark events is in a first predetermined range, the indicator displays a second color when the number of spark events is in a second predetermined range, and the indicator displays a third color when the number of spark events is in a third predetermined range.

13. The system of claim 12 wherein the first color indicates that the fuel cell has ample fuel, the second color indicates that the fuel in the fuel cell is low, and the third color indicates that the fuel in the fuel cell is one of currently depleted and will soon be depleted.

14. A method of monitoring and indicating a fuel level of a fuel cell in a combustion tool, comprising:

providing at least two predetermined ranges of spark events;

counting the number of spark events in the tool;

comparing the number of spark events with the at least two predetermined ranges of spark events; and

indicating the fuel level in the fuel cell with an indicator.

15. The method of claim 14 further comprising the step of displaying a first color when the number of spark events is in a first predetermined range, displaying a second color when the number of spark events is in a second predetermined range, and displaying a third color when the number of spark events is in a third predetermined range.

16. The method of claim 14 further comprising the step of resetting the number of spark events to zero.

17. The method of claim 14 wherein said resetting step requires activating a switch for a predetermined amount of time.