SYSTEM FOR USE IN PERFORMANCE OF INJECTION MOLDING OPERATIONS

• US 20110106285A1
• Filed: 11/02/2009
• Published: 05/05/2011
• Est. Priority Date: 11/02/2009
• Status: Abandoned Application

• Current Assignee: Mold-Masters Limited
• Original Assignee: Mold-Masters Limited
• Inventors: Catoen, Bruce, Gorgenyi, Louis
• Application Number:
  US12/610,992
• Publication Number:
  US 20110106285A1
• Time in Patent Office: Days
• US Class Current: 700/99
• CPC Class Codes: B29C 45/76 Measuring, controlling or regulating measuring in general G01; controlling or regulating in general G05

Abstract

There is provided a system for use in performance of injection molding operations, wherein the system can include a plurality of injection molding assembly components. In one embodiment, the system can be operative so that various information respecting components of the system can be recorded within a component database. The component database can be a computer implemented database and in one embodiment can be utilized to output information that indicates past and/or present conditions prevailing within the system.

Claims

1. A system for use in performance of injection molding operations, the system comprising:

a mold that can be associated with different components to define a plurality of different injection molding assembly configurations, each of the plurality of different injection molding configurations being defined by an association of components with the mold at a given time;

a computer implemented database, wherein the system is operative so that the computer implemented database records information respecting one or more operational injection molding assembly configuration that includes the mold; and

wherein the system is operative to display information respecting a past operational injection molding assembly configuration that includes the mold.

2. The system of claim 1, wherein the system is operative to determine information respecting a current injection molding assembly configuration that is partially defined by the mold, and wherein the system is operative to simultaneously display with said information respecting a past operational injection molding assembly information respecting a current injection molding assembly configuration.

3. The system of claim 1, wherein the system is operative to discriminate whether the current injection molding assembly configuration matches a certain past operational injection molding assembly configuration, and wherein the system is further operative to display a message responsively to the discrimination.

4. The system of claim 1, wherein the system is operative so that information respecting an operational injection molding assembly configuration is recorded responsively to a monitoring process in which a cycle of a production run is monitored.

5. The system of claim 1, wherein the system includes a mobile workstation computer for display of the information respecting the past injection molding assembly configuration.

6. The system of claim 1, wherein the displayed information respecting the past operational injection molding assembly configuration is in the form of displayed identifiers for components of the past injection molding assembly configuration.

7. The system of claim 1, wherein the information recorded respecting operational injection molding assembly configurations includes programming data for a plurality of components of at least one past operational injection molding assembly configuration.

8. The system of claim 1, wherein the information recorded respecting operational injection molding assembly configurations includes component identifiers for a plurality of components of at least one past operational injection molding assembly configuration.

9. The system of claim 1, wherein the system is operative to display programming data of an injection molding assembly component of the past operational injection molding assembly configuration.

10. The system of claim 1, wherein the system is operative to determine a current location of a plurality of injection molding assembly components, and wherein the system is further operative to display a facility map indicating a current location of the plurality of injection molding assembly components.

11. The system of claim 1, wherein the information respecting a past operative injection molding assembly configuration which the system is operative to display is displayed in the form of identifiers for a plurality of components of the past operational injection molding assembly.

12. The system of claim 11, wherein one or more of the identifiers is configured as a hot button for access to specification data.

13. A system for use in performance of injection molding operations, the system comprising:

first and second injection molding assembly components currently disposed in a common work cell, wherein each of the first and second injection molding assembly components is selected from the group consisting of a mold, an injection molding machine, a dryer, a chiller and a robot, wherein the first and second injection molding assembly are of different injection molding assembly component types;

a user interface having a display, wherein the system is operative so the user interface displays information respecting at least one of the first and second injection molding assembly components in the current work cell;

wherein the system is further characterized by at least one (a) the system being operative to determine identification information for at least one of the first and second injection molding assembly components for display of information identifying at least one of the first and second injection molding assembly components by the display, and (b) the system further including a computer implemented database and being operative so that the computer implemented database records information respecting injection molding assembly configurations determined to be operational which include the first injection molding assembly configuration for use by the system in displaying on the display identification information for a plurality of components of an injection molding assembly configuration that has been determined to be operational and which includes the first injection molding assembly component.

14. The system of claim 13, wherein the user interface is incorporated on a first computer disposed in the common work cell and wherein the system further includes a supplementary user interface having a display, wherein the system is operative so that the supplementary user interface displays information respecting at least one of the first and second injection molding assembly components, the supplementary user interface being disposed at a location external to the common work cell.

15. The system of claim 13, wherein the user interface is disposed within the common work cell.

16. The system of claim 13, wherein the user interface is disposed within a facility that incorporates the common work cell but is disposed externally to the current work cell.

17. The system of claim 13, wherein the user interface is disposed remote from a facility that incorporates the common work cell.

18. The system of claim 13, wherein the first injection molding assembly component is a mold.

19. The system of claim 13, wherein the system is characterized by the system being operative to determine identification information for at least one of the first and second injection molding assembly components for display of information identifying at least one of the first and second injection molding assembly components by the display.

20. A system for use in performance of injection molding operations, the system comprising:

a plurality of injection molding assembly components disposed in a common work cell during a current operating state, wherein first and second components of the plurality of injection molding assembly components are of different component types and wherein each of the first and second components of the plurality of injection molding assembly components are components of types selected from the group consisting of a mold, and injection molding machine, a dryer, chiller, and a robot;

wherein the system is operative to one or more of (a) record in a computer implemented database identifying information for the first and second components; and

(b) display identifying information for the first and second components so that the system presents information respecting identification of components currently within the work cell.

21. The system of claim 20, wherein the system is operative to record in the computer implemented database identifying information for the first and second components.

22. The system of claim 20, wherein the system is operative to record in the computer implemented database identifying information for the first and second components together with a time stamp.

23. The system of claim 20, wherein one or more of the identifiers is configured as a hot button for access to programming data.

24. The system of claim 20, wherein the system is operative to display identifying information for the first and second components.

25. A system for use in performance of injection molding operations, the system comprising:

a plurality of components including first and second injection molding assembly components, the first and second injection molding assembly components being disposed in a common work cell, the first injection molding assembly component being selected from the group consisting of a mold and an injection molding machine, the second injection molding assembly component being an auxiliary injection molding assembly of an injection molding assembly type selected from the group consisting of a dryer, chiller, and robot;

wherein the system is configured so that the second injection molding assembly component is operative to receive at least one communication transmitted by one or more of the plurality of components;

wherein the system is configured so that the second injection molding assembly component is operative to transmit one or more of identification information and programming data responsively to receipt of one or more communications transmitted by one or more of the plurality of components.

26. The system of claim 25, wherein the system is configured so that the second injection molding assembly component is operative to transmit identification information and programming data responsively to receipt of one or more communications transmitted by one or more of the plurality of components, the identification information for recording in a computer implemented database.

27. The system of claim 25, wherein the system is configured so that the second injection molding assembly component is operative to transmit identification information and programming data responsively to receipt of one or more communications transmitted by one or more of the plurality of components, the system being operative to record the identification information and the programming data in a computer implemented database with respective time stamps.

28. The system of claim 25, wherein the system is configured so that the second injection molding assembly component is operative to restrict its operation in response to receipt of a communication transmitted by one of the plurality of components for restricting operation of the second injection molding assembly component.

29. The system of claim 25, wherein the at least one communication transmitted by one or more of the plurality of components is transmitted by a mobile workstation computer.

30. The system of claim 25, wherein the at least one communication transmitted by one or more of the plurality of components is transmitted by the first injection molding assembly component.

31. A system for use in performance of injection molding operations, the system comprising:

a plurality of components including first and second injection molding assembly components, the first and second injection molding assembly components being disposed in a common work cell, the first injection molding assembly component being selected from the group consisting of a mold and an injection molding machine, the second injection molding assembly component being an auxiliary injection molding assembly of an injection molding assembly type selected from the group consisting of a dryer, chiller, and robot;

wherein the system is configured so that the first and second injection molding assembly components are operative for communication with one another.

32. The system of claim 31, wherein the plurality of components includes a server external to each of the first and second injection molding assembly components.

33. The system of claim 31, wherein the system is operative to determine a location of the second injection molding assembly component.

34. The system of claim 31, wherein a component of the plurality of components is operative to transmit a communication to the second injection molding assembly component, the communication determining operation of the second injection molding assembly component.

35. The system of claim 34, wherein the communication is a command to restrict operation of the second injection molding assembly component.

36. The system of claim 34, wherein the system includes a computer implemented database including requirement information for the first injection molding assembly component, the requirement information defining a requirement for a candidate injection molding assembly component that can be designated for use in association with the first injection molding assembly component, and wherein the system is operative to transmit the communication responsively to the requirement information.

37. The system of claim 31, wherein the first and second injection molding assembly components are operative for communication with one another with use of one or more of (a) respective network interface devices disposed on each of the first injection molding assembly components and second injection molding assembly component;

(b) a peripheral device communication interface device disposed on the first injection molding assembly component and a device for communication with the peripheral device communication interface disposed on the second injection molding assembly component; and

(c) an RFID reader unit disposed on the first injection molding assembly component and an RFID tag disposed on the second injection molding assembly component.

38. A system for use in performance of injection molding operations, the system comprising:

a plurality of components including first and second injection molding assembly components, the first and second injection molding assembly components being disposed in a common work cell, the first injection molding assembly component being selected from the group consisting of a mold and an injection molding machine, the second injection molding assembly component being an auxiliary injection molding assembly component of an injection molding assembly component type selected from the group consisting of a dryer, chiller, and robot;

wherein the system is operative to determine identification information for the second injection molding assembly component; and

wherein the system is operative to utilize the identification information for one or more of (a) display of information relating to the second injection molding assembly component on a user interface display, (b) transmission of a communication to the second injection molding assembly component, and (c) recordation of information identifying the second injection molding assembly component in a database.