Automatic battery exchange system for mobile vehicles

• US 20110106294A1
• Filed: 10/30/2009
• Published: 05/05/2011
• Est. Priority Date: 10/30/2009
• Status: Abandoned Application

• Current Assignee: John Bean Technologies Corporation
• Original Assignee: John Bean Technologies Corporation
• Inventors: Bebbington, Charles P.
• Application Number:
  US12/589,894
• Publication Number:
  US 20110106294A1
• Time in Patent Office: Days
• US Class Current: 700/215
• CPC Class Codes: B60L 2200/42 Fork lift trucks
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B66F 9/0754 Battery removal arrangements
• CPC Class Codes: Y02P 90/60 Electric or hybrid propulsion means for production processes
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A battery exchange system for a battery-powered mobile vehicle comprises an exchanger automatic guided vehicle (“EAGV”) which is controlled by a central computer and which comprises a linking member that is temporarily connectable to the battery and a motive member that moves the battery at least horizontally relative to the mobile vehicle. During a battery exchange operation, the EAGV automatically engages the battery and removes the battery from the mobile vehicle. The EAGV may then automatically engage a charged battery and insert the charged battery into the mobile vehicle.

Claims

1. A battery exchange system for a battery-powered mobile vehicle which includes at least one battery, the battery exchange system comprising:

an exchanger automatic guided vehicle (“

EAGV”

) which is controlled by a central computer and which comprises a linking member that is temporarily connectable to the battery and a motive member that moves the battery at least horizontally relative to the mobile vehicle;

wherein during a battery exchange operation, the EAGV automatically engages the battery and removes the battery from the mobile vehicle.

2. The battery exchange system of claim 1, wherein during the battery exchange operation the EAGV automatically engages a charged battery and inserts the charged battery into the mobile vehicle.

3. The battery exchange system of claim 1, wherein the battery comprises at least one bracket and the linking member comprises a generally horizontal beam which engages the bracket.

4. The battery exchange system of claim 3, wherein the bracket is connected to the top of the battery and the beam is configured to be inserted through the bracket.

5. The battery exchange system of claim 1, wherein the motive member comprises the EAGV, such that horizontal movement of the EAGV imparts horizontal movement to the battery.

6. The battery exchange system of claim 5, wherein the motive member further comprises a lift device which is connected to the EAGV and which imparts vertical movement to the battery.

7. The battery exchange system of claim 1, wherein the mobile vehicle comprises a first electrical coupler which engages a second electrical coupler on the battery to thereby electrically connect the mobile vehicle to the battery.

8. The battery exchange system of claim 7, wherein the first and second electrical couplers comprise automatic couplers.

9. The battery exchange system of claim 7, wherein the mobile vehicle comprises a battery guide member which is fixed in position relative to the first electrical coupler such that, upon insertion of the battery into the mobile vehicle, the second electrical coupler is aligned with the first electrical coupler.

10. The battery exchange system of claim 1, wherein the EAGV and the mobile vehicle are similar vehicles, such that the EAGV is capable of functioning as the mobile vehicle and the mobile vehicle is capable of functioning as the EAGV.

11. The battery exchange system of claim 1, further comprising a battery rack which includes a plurality of battery charger stations, each of which is adapted to support and charge a corresponding battery.

12. The battery exchange system of claim 11, wherein each battery charger station comprises a first electrical coupler which engages a second electrical coupler on the corresponding battery to thereby electrically connect the battery charger station to the battery.

13. The battery exchange system of claim 12, wherein the first and second electrical couplers comprise automatic couplers.

14. The battery exchange system of claim 12, wherein each battery charger station comprises a battery guide member which is fixed in position relative to the first electrical coupler such that, upon insertion of the battery into the battery charger station, the second electrical coupler is aligned with the first electrical coupler.

15. The battery exchange system of claim 1, further comprising a dedicated battery exchange station in which the mobile vehicle and the EAGV are located during the battery exchange operation, the dedicated battery exchange station comprising a supply of batteries from which the charged battery is obtained.

16. The battery exchange system of claim 15, wherein the dedicated battery exchange station comprises a temporary power supply for powering the mobile vehicle after the battery has been removed and before the charged battery has been installed.

17. The battery exchange system of claim 1, further comprising a decentralized battery exchange station in which the mobile vehicle and the EAGV are located during the battery exchange operation, the decentralized battery exchange station being located away from a supply of batteries from which the charged battery is obtained.

18. The battery exchange system of claim 17, wherein the decentralized battery exchange station comprises a temporary power supply for powering the mobile vehicle after the battery has been removed and before the charged battery has been installed.

19. The battery exchange system of claim 1, wherein the battery is part of a set of batteries which each comprise a unique identification, and wherein the central computer comprises information regarding the identification and location of each of the batteries in the set.

20. The battery exchange system of claim 19, wherein each of the batteries includes an identification tag comprising the unique identification of the battery, and wherein the EAGV comprises an identification tag reader.

21. The battery exchange system of claim 20, wherein the EAGV comprises means for communicating the unique identification of the battery to the central computer.