MONITORING SYSTEM FOR THE ACQUISITION OF THE LAYER THICKNESS OF DUST IN VENTILATION DUCTS

• US 20110122423A1
• Filed: 12/18/2008
• Published: 05/26/2011
• Est. Priority Date: 12/20/2007
• Status: Active Grant

• Current Assignee: VST Global Limited
• Original Assignee: Vanguard Sensor Technology Limited
• Inventors: Jones, Nigel, Ashby, Ron
• Granted Patent: US 8,451,460 B2
• Time in Patent Office: Days
• US Class Current: 356/630
• CPC Class Codes: G01B 11/0683 measurement during deposition or removal of the layer
• CPC Class Codes: G01B 11/2433 for measuring outlines by shadow casting
• CPC Class Codes: G01N 2021/5957 using an image detector type detector, e.g. CCD
• CPC Class Codes: G01N 2021/5961 using arrays of sources and detectors
• CPC Class Codes: G01N 2021/945 Liquid or solid deposits of macroscopic size on surfaces, e.g. drops, films, or clustered contaminants
• CPC Class Codes: G01N 21/94 Investigating contamination, e.g. dust G01N21/85 takes precedence
• CPC Class Codes: G01N 2201/0696 Pulsed
• CPC Class Codes: G01N 2201/1247 Thresholding
• CPC Class Codes: G01V 8/12 using one transmitter and one receiver

Abstract

A monitoring system is disclosed, designed to detect the depth of deposition of a substance on a′ surface (12), such as the depth of dust in a ventilation shaft. The monitoring system includes a light source (14) and a sensor (16, 30). The light source is arranged to transmit light across a detection surface and the sensor is on the other side of the detection surface. When a substance, such as dirt or grease, is deposited on the surface it obstructs the light and the amount of light reaching the sensor decreases. A processing means (26) detects the decrease in light and from this the depth of the deposition on the surface can be calculated. Preferably the sensor comprises a CCD array (32), and the substance throws a shadow on the array. The processing means can then determine the depth of the substance from the position on the array of the edge of the shadow. Preferably the monitoring system is placed in a low power ‘sleep’ mode in between intermittent operations for detecting the depth of the substance. In this, way, it can be battery operated and the battery life is preserved.

Claims

1. A detector comprising:

a. a plate;

b. a light source positioned to transmit light over a surface of the plate;

c. a light sensor positioned to detect light that has been transmitted by the light source and passed over the surface of the plate; and

d. processing means arranged to determine the depth of a substance on the plate from the amount of light detected by the light sensor.

2. A detector as claimed in claim 1 wherein the light sensor is a receiver array.

3. A detector as claimed in claim 2 wherein the processing means is arranged to determine the point of a step change in the light detected by the receiver array and thereby determine the depth of the substance on the surface of the plate.

4. A detector as claimed in claim 1 further including a plurality of light sources and light sensors, each light source having a corresponding light sensor.

5. A detector as claimed in claim 4 wherein the plurality of light sources and light sensors are disposed at differing distances from the plate;

the processing means being arranged to determine the light sensors receiving an intensity of light above a threshold and to use the determination to calculate the depth of the surface.

6. A detector as claimed in claim 1 further including a reference light source and light sensor positioned a distance away from the plate such that the path of light between the reference light source and light sensor is not obstructed by the substance on the plate.

7. A detector as claimed in claim 1 wherein the processing means is arranged to determine the depth of the substance by determining when the amount of the light detected by the light sensor is below a threshold.

8. A detector as claimed in claim 7 when dependent upon claim 6 wherein the threshold is calculated as a percentage of the light received by the reference light sensor.

9. A detector as claimed in claim 1 wherein the detector includes a reference table including the intensity the light detected by the light sensor and the corresponding depth of substance, the processing means being arranged to consult the reference table and thereby determine the depth of the substance on the plate from the intensity of light detected by the light sensor.

10. A detector as claimed in any preceding claim further including a timer, an activation means and a deactivation means;

the detector being arranged to turn on using the activation means and turn off using the deactivation means after a period of time has expired.

11. A detector as claimed in claim 10 wherein the processing means alters the period of time according to the determined depth of substance.

12. A detector as claimed in claim 1 wherein the processing means is located remotely from the plate, light source and light sensor.

13. A detector as claimed in claim 12 wherein a signal representing the light detected by the light sensor is transmitted wirelessly.

14. A detector as claimed in claim 1 wherein the processing means is arranged to transmit the determination to a user interface.

15. A detector as claimed in claim 14 wherein the detector includes an aerial and the determination is transmitted to a user interface wirelessly.

16. A detector as claimed in claim 1 wherein the light source is arranged to transmit light in pulses at a pulse frequency of 65 kHz.

17. A detector as claimed claim 16 wherein the light source a said pulse has a duration of 160 microseconds.

28. A network comprising a plurality of detectors according to claim 1 arranged to communicate with a common device for receiving respective detected thicknesses of the substance from respective ones of the plurality of detectors.

29. A ventilation conduit including a detector according to claim 1.

18. A detector for detecting the thickness of a substance deposited on a surface, comprising:

a surface on which a substance may be deposited;

a light source arranged to shine light so that the light passes across the surface and, in the case that surface is clear of the substance, at least part of the light passes over the surface unobstructed;

a sensor array comprising a plurality of respective light sensor elements positioned at respective different distances in a direction transverse to the surface, and at least some of the respective light sensor elements are exposed to light passing unobstructed over the surface from the light source in the case that the surface is clear of the substance; and

a processor arranged to receive signals from the sensor array, representing the amount of light falling on the plurality of light sensor elements, and arranged to detect therefrom the thickness of a substance deposited on the surface.

19. A detector according to claim 18 in which the sensor array comprises a charge-coupled device in which the said respective light sensor elements comprise respective CCD pixels.

20. A detector according to claim 18 in which the light source comprises a light-emitting diode.

21. A detector according to claim 18 in which the light source is arranged to shine the light in a substantially parallel-sided beam.

22. A detector according to claim 18 in which the surface is substantially planar.

23. A detector according to claim 18 in which the light source is arranged so that, in the case that the surface is clear of the substance, part of the light intersects with at least a part of the surface.

24. A detector according to claim 23 in which the sensor is arranged so that, in the case that the surface is free of the substance, some of the said respective light sensor elements are in the shadow of the surface with respect to light from the light source.

25. A detector according to claim 18 in which the processor is arranged to detect the thickness of the substance deposited on the surface by detecting, from the signals received from the sensor array, the position on the sensor of a boundary between light sensor elements that are exposed to light from the light source and light sensor elements that are shaded from light from the light source.

26. A detector according to claim 18 in which the processor is arranged to transmit the detected thickness of substance wirelessly to a further device.

27. A detector according to claim 18 in which the processor comprises or is part of a digital control system that is arranged to perform repeatedly and intermittently a detection operation, in which the control system controls the light source to shine the said light and controls the sensor array to provide said signals to the processor and in which the processor detects the thickness of the substance, and the digital control system is arranged to enter a low-power-consumption state between repetitions of the detection operation.

34. A network comprising a plurality of detectors according to claim 18 arranged to communicate with a common device for receiving respective detected thicknesses of the substance from respective ones of the plurality of detectors.

35. A ventilation conduit including a detector according to claim 18.

30. A method for detecting the depth of a deposition on a plate comprising the steps of:

a. transmitting light over a surface of the plate;

b. detecting the amount of light that has travelled over the plate; and

c. determining, from the detected light, the depth of a deposition on the surface of the plate.

31. A method of detecting the thickness of a substance on a surface, comprising:

shining light from a light source across the plate so that at least some of the light falls on a sensor array comprising a plurality of respective light sensor elements positioned at respective different distances in a direction transverse to the surface,

subsequently reading out signals from the light sensor elements, and

detecting the said thickness from the said signals.

32. A method according to claim 31 in which the step of shining light comprises shining it at an angle and position such that some of the respective light sensor elements are in the shadow of the surface or would be in the shadow of the surface if it was clear of the substance.

33. A method according to claim 31 in which the step of detecting the thickness comprises determining the position on the array of the edge of a shadow of the substance cast on the array.