Gas concentration detection sensor

• US 20110126610A1
• Filed: 11/29/2010
• Published: 06/02/2011
• Est. Priority Date: 11/27/2009
• Status: Active Grant

• Current Assignee: NGK Insulators Limited
• Original Assignee: NGK Insulators Limited
• Inventors: Sekiya, Takayuki, Kosaka, Kei, Lee, Sang Jae
• Granted Patent: US 8,464,573 B2
• Time in Patent Office: Days
• US Class Current: 73/25.05
• CPC Class Codes: G01N 27/4077 Means for protecting the electrolyte or the electrodes

Abstract

A flow path from outer gas introduction apertures 144a to inner gas introduction apertures 134a has a narrower-width flow passage formed by an inner wall member 150. This structure effectively lowers the probability that a liquid, such as water, entering from the outer gas introduction apertures 144a passes through a gas inflow chamber 122 and reaches a sensor element 110, compared with a structure without the inner wall member 150. The inner wall member 150 is formed as a solid member that is capable of storing the surrounding heat. Even if there is a certain event that has the potential of causing a temperature decrease of the sensor element 110, for example, an abrupt change in flow rate of an object gas, the heat stored in the inner wall member 150 effectively prevents a temperature decrease of the sensor element 110. This structure prevents the occurrence of cracking in the sensor element 110, compared with a conventional sensor structure having a double-layered protective cover.

Claims

1. A gas concentration detection sensor, comprising:

a sensor element that detects concentration of a selected gas included in an object gas;

a first protection cover that covers over the sensor element and has a first gas introduction aperture allowing for a flow of the object gas from outside to inside of the first protection cover;

a second protection cover that covers over the first protection cover and has a second gas introduction aperture allowing for a flow of the object gas from outside to inside of the second protection cover; and

a gas flow path that runs from the second gas introduction aperture through a space between the first protection cover and the second protection cover to the first gas introduction aperture, enters inside of the first protection cover via the first gas introduction aperture, and reaches an edge of the sensor element,

wherein at least one of the first protection cover and the second protection cover is provided with an inner wall member of a solid form or a hollow form with an internal enclosed space arranged to at least partially narrow width of a flow path from the second gas introduction aperture to the first gas introduction aperture in the gas flow path.

2. The gas concentration detection sensor according to claim 1, wherein the first protection cover is provided with the inner wall member.

3. The gas concentration detection sensor according to claim 1, wherein the inner wall member has a specific heat equivalent to or higher than a specific heat of the first protection cover.

4. The gas concentration detection sensor according to claim 1, wherein the gas flow path causes the object gas to flow in from the second gas introduction aperture, pass through the space between the first protection cover and the second protection cover to the first gas introduction aperture by flowing in a direction from a free end to a base end of the sensor element, enter inside of the first protection cover via the first gas introduction aperture, flow in a direction from the base end to the free end of the sensor element, and reach the edge of the sensor element.

5. The gas concentration detection sensor according to claim 1, wherein the inner wall member is formed separately from the first protection cover and the second protection cover.

6. The gas concentration detection sensor according to claim 1, wherein the first protection cover has a first stem section with the first gas introduction aperture formed therein, a bottomed cylindrical first edge section having a smaller diameter than a diameter of the first stem section, and a first step element connecting the first stem section with the first edge section,

the second protection cover has a second stem section with the second gas introduction aperture formed therein, a bottomed cylindrical second edge section having a smaller diameter than a diameter of the second stem section, and a second step element connecting the second stem section with the second edge section,

a lower portion of an outer circumferential face of the first stein section is in contact with an upper portion of an inner circumferential face of the second edge section,

a gas inflow chamber is defined by the first stem section, the second stem section, and the second step element, and

the object gas in the gas flow path enters the gas inflow chamber via the second gas introduction aperture and reaches the first gas introduction aperture.

7. The gas concentration detection sensor according to claim 6, wherein the second gas introduction aperture is formed such that a lower-most face of an inner circumferential face of the second gas introduction aperture is aligned with an upper face of the second step element.

8. The gas concentration detection sensor according to claim 1, wherein the first protection cover has a guide element that controls a flow of the object gas flowing into the first protection cover via the first gas introduction aperture to interfere with a direct flow of the object gas toward the sensor element.

9. The gas concentration detection sensor according to claim 1, wherein the first protection cover has a first gas discharge aperture that is formed in a circumferential wall of the first protection cover at a lower position than the edge of the sensor element,

the second protection cover has a second gas discharge aperture formed in a bottom face of the second protection cover, and

the object gas reaching the sensor element passes through the first gas discharge aperture by a radially outward flow in a direction from a center to an outer circumference of the first protection cover and is discharged out via the second gas discharge aperture.

10. The gas concentration detection sensor according to claim 9, wherein the bottom face of the second protection cover with the second gas discharge aperture formed therein is made thicker than a portion of the second protection cover with the second gas introduction aperture formed therein.