Battery Isolator Unit

• US 20110127830A1
• Filed: 12/01/2009
• Published: 06/02/2011
• Est. Priority Date: 12/01/2009
• Status: Active Grant

• Current Assignee: Redarc Technologies Pty., Ltd.
• Original Assignee: Redarc Technologies Pty., Ltd.
• Inventors: Harding, John Wayne
• Granted Patent: US 8,390,145 B2
• Time in Patent Office: Days
• US Class Current: 307/10.7
• CPC Class Codes: B60R 16/033 characterised by the use of electrical cells or batteries for propulsion puposes B60K1/04; supplying batteries to, or removing batteries from, vehicles B60S5/06; testing of charge state G01R31/36

Abstract

A battery isolator unit is disclosed for controlling a switching means having a first contact for connection to a terminal of a first battery, a second contact for connection to a corresponding terminal of a second battery, and an actuating input for biasing a switch element of the switching means switch in a closed position. The battery isolator unit includes a sensing circuit and a switch controller. The sensing circuit periodically determines a first and second value attributable to terminal voltage values of the first battery and the second battery respectively. The switch controller is responsive to detecting a predetermined condition of the first battery and/or the second battery to provide to the actuating input a control signal having a characteristic for biasing the switch element to the closed position. The switch controller periodically determines a difference between the first and second values when the switch element is in the closed position to obtain a obtain a sequence of difference values, and controls the characteristic of the control signal according to a comparison of a present difference value with a previous difference value to modify the bias of the switch element.

Claims

1. A battery isolator unit for controlling a switching means having a first contact for electrical connection to a terminal of a first battery, a second contact for electrical connection to a corresponding terminal of a second battery, and an actuating input for biasing a switch element of the switching means to a closed position to connect the first contact to the second contact, the battery isolator unit including:

a sensing circuit for periodically determining a first and second value attributable to terminal voltage values of the first battery and the second battery respectively; and

a switch controller responsive to detecting a predetermined condition of the first battery and/or the second battery to provide to the actuating input a control signal having a characteristic for biasing the switch element to the closed position;

wherein the switch controller periodically determines a difference between the first and second values when the switch element is in the closed position to obtain a sequence of difference values, and controls the characteristic of the control signal according to a comparison of a present difference value with a previous difference value to modify the bias of the switch element.

2. A battery isolator unit according to claim 1 further including the switching means.

3. A battery isolator unit according to claim 1 wherein the first and the second values are derived from voltage values sensed at the first contact and the second contact respectively, or at respective input terminals of the battery isolator unit in communication with the first contact and the second contact respectively.

4. A battery isolator unit according to claim 3 wherein the sensing circuit includes an analog-to-digital converter (ADC) adapted to convert input voltage values attributable to the terminal voltage of the first battery and the terminal voltage of the second battery respectively to provide the first and second values as scaled data values.

5. A battery isolator unit according to claim 4 wherein the first and second values are expressed as an n-bit code.

6. A battery isolator unit according to claim 1 wherein the first and second values are determined by sensing the terminal voltage values of the first battery and the second battery respectively.

7. A battery isolator unit according to claim 6 wherein the first and second values are indicative of the terminal voltage of the first battery and the terminal voltage of the second battery respectively.

8. A battery isolator unit according to claim 1 wherein the switch controller includes a processing unit for determining the first and second values by sensing N values over a time period T, the N values comprising N/2 voltage values attributable to the terminal voltage of the first battery and N/2 voltage values attributable to the terminal voltage of the second battery, and processing those values to determine the first value and the second value.

9. A battery isolator unit according to claim 8 wherein the processing unit determines the first value as a statistical value derived from at least some of the N/2 sensed values attributable to the terminal voltage of the first battery and determines the second value as a statistical value derived from at least some of the N/2 the sensed values attributable to the terminal voltage of the second battery.

10. A battery isolator unit according to claim 9 wherein the processing unit determines the first value as the statistical mean or average value of voltage values attributable to the terminal voltage of the first battery acquired over the time period T, and the second value as the statistical mean or average value of voltage values attributable to the terminal voltage of the second battery acquired over the same time period T.

11. A battery isolator unit according to claim 10 wherein the processing unit senses the N values over a time period T using a sensing process which acquires plural first voltage values and plural second voltage values over the time period T, said sensing process including plural sensing operations or cycles, each sensing operation or cycle consecutively sensing the first voltage values and the second voltage values.

12. A battery isolator unit according to claim 11 wherein the plural sensing operations or cycles provide a time-ordered sequence of plural sensed voltages comprising the first voltage values and the second voltage values.

13. A battery isolator unit according to claim 1 wherein the switch controller includes a programmed controller programmed with a set of program instructions in the form of a computer program.

14. A battery isolator unit according to claim 1 wherein the predetermined condition of the first battery includes a condition indicating that the terminal voltage of the first battery exceeds a predetermined voltage value.

15. A battery isolator unit according to claim 14 wherein the predetermined condition is detected by processing the first value, or a time-ordered set of the first values.

16. A battery isolator unit according to claim 14 wherein the predetermined condition is detected using a different value to the first value, said different value being attributable to the terminal voltage of the first battery.

17. A battery isolator unit according to claim 14 wherein the predetermined value of the terminal voltage of the first battery includes a value of voltage indicative of a state of charge level of the first battery.

18. A battery isolator unit according to claim 14 wherein the predetermined condition of the second battery includes a condition indicating that the terminal voltage of the second battery exceeds a predetermined voltage value.

19. A battery isolator unit according to claim 18 wherein the predetermined condition of the second battery is the same predetermined condition as the predetermined condition of the first battery.

20. A battery isolator unit according to claim 18 wherein predetermined condition of the second battery is a different predetermined condition to the predetermined condition of the first battery.

21. A battery isolator unit according to claim 1 wherein the control signal is a pulse width modulated (PWM) signal.

22. A battery isolator unit according to claim 21 wherein the characteristic of the control signal is a duty-cycle characteristic.

23. A battery isolator unit according to claim 22 wherein the control signal has an initial duty cycle characteristic including a fixed value or constant duty cycle having a predetermined duration T1 for closing the switch element.

24. A battery isolator unit according to claim 23 wherein the fixed value or constant duty cycle is a duty cycle of 100%.

25. A battery isolator unit according to claim 23 wherein the initial duty characteristic depends on the first and/or second value.

26. A battery isolator unit according to claim 23 wherein the initial duty cycle characteristic includes a time varying duty cycle which provides an initial duty cycle value of 100% for the predetermined duration T1, and which then decreases over a second time period T2 to a duty cycle value which depends on the first value and/or the second value.

27. A battery isolator unit according to claim 1 wherein determining the difference between the first and second values includes determining a difference between statistically derived first and second values determined for a set of N sensed values attributable to the terminal voltage values of the first battery and the second battery respectively.

28. A battery isolator unit according to claim 27 wherein the difference is determined as the difference between the average value of plural first values and the average value of plural second voltage values acquired over a time period T.

29. A battery isolator unit according to claim 23 wherein controlling the duty cycle of the control signal includes varying the duty cycle of the control signal from the initial duty cycle characteristic to provide a new or target duty cycle according to the comparison of the present difference value with the previous difference value.

30. A battery isolator unit according claim 1 wherein the present difference value and the previous difference value are consecutively determined values.

31. A method of controlling a switching means having a first contact for connection to a terminal of a first battery, a second contact for connection to a corresponding terminal of a second battery, and an actuating input for biasing a switch element of the switching means in a closed position, the method including:

periodically determining a first and second value attributable to terminal voltage values of the first battery and the second battery respectively;

responsive to detecting a predetermined condition of the first battery and/or the second battery, providing to the actuating input a control signal having a characteristic for biasing the switch element to the closed position;

periodically determining a difference between the first and second values when the switch element is in the closed position to obtain a sequence of difference values; and

controlling the characteristic of the control signal according to a comparison of a present difference value with a previous difference value to modify the bias of the switch element.

32. A battery isolator unit including:

first and second input terminals, each input terminal for electrical connection to a respective positive terminal of a first and second battery;

an output for providing a control signal for biasing a switch element of a switching means having first and second contacts for respective electrical connection to corresponding terminals of the first and second batteries, the corresponding terminals including the positive terminals or negative terminals of the first and second batteries, the switch element connecting the first contact to the second contact when biased by the control signal; and

means for obtaining a time-ordered sequence of voltage difference values comprising voltage difference values derived from first and second voltage values sensed at the first input terminal and the second input terminal respectively;

means for controlling the output signal to vary the biasing of the switch element according to a voltage difference value between a present voltage difference value and a previous voltage difference value from the sequence of voltage difference values.

33. A battery isolator according to claim 32 wherein the switching means includes a solenoid having a coil which is driven by the control signal, and the bias of the switch element is varied by varying the control signal to control the drive to the coil.

34. A battery isolator according to claim 33 wherein the control signal is a pulse width modulated signal having a duty cycle which is varied to vary the biasing of the switch element.