BATTERY ELECTROLYTE LEVEL INDICATOR

• US 20110128154A1
• Filed: 12/01/2009
• Published: 06/02/2011
• Est. Priority Date: 12/01/2009
• Status: Abandoned Application

• Current Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Original Assignee: Flow-Rite Controls Limited
• Inventors: Herrema, Mark W., Burdi, Roger D.
• Application Number:
  US12/628,615
• Publication Number:
  US 20110128154A1
• Time in Patent Office: Days
• US Class Current: 340/636.21
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: G01F 23/80 Arrangements for signal processing
• CPC Class Codes: G01F 23/802 Particular electronic circuits for digital processing equipment
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery electrolyte monitor including a probe and a control circuit. The control circuit includes a capacitive element within the probe. The probe is acid resistant, and therefore the probe protects the capacitive element from contact with the battery electrolyte. The control circuit periodically charges and discharges the capacitive element using direct current. Depending on at least one of a charging characteristic and a discharging characteristic, the control circuit determines the electrolyte level. If the electrolyte is below a desired minimum level, the control circuit illuminates an indicator light.

Claims

1. A battery assembly comprising:

a battery having a cell adapted to receive and contain an electrolyte having a desired minimum level within the cell;

a probe extending into the cell, the probe including a probe housing and a capacitor within the probe housing, the probe housing being electrically non-conductive and acid resistant, the probe housing preventing contact between the electrolyte and the capacitor, the probe supporting the capacitor at the desired minimum level within the cell; and

a control circuit electrically connected to the capacitor within the probe housing, the control circuit adapted to charge and discharge the capacitor using direct current, to determine at least one of a charging characteristic and a discharging characteristic, and to determine whether the electrolyte level is at the desired minimum level as a function of at least one of the charging characteristic and the discharging characteristic.

3. A battery assembly as defined in claim 1 wherein the control circuit includes a printed circuit board supported by said probe housing.

4. A battery assembly as defined in claim 3 further comprising a light, and wherein the control circuit is adapted to switch the light between a first state when the electrolyte level is below the desired electrolyte level and a second state when the electrolyte level is above the desired electrolyte level.

5. A battery assembly as defined in claim 4 wherein the light is an LED board mounted on the printed circuit board.

6. A battery assembly as defined in claim 5 further comprising a cap attached to the probe housing and fitted over the printed circuit board, whereby the probe housing and the cap enclose the printed circuit board.

7. A battery assembly as defined in claim 4 wherein:

the battery includes a side; and

the light is located at the side of the battery.

2. (canceled)

8. A battery electrolyte level monitor comprising:

a probe including a probe housing and a capacitor within the probe housing, the probe housing being electrically non-conductive and acid resistant, the probe housing preventing contact between the capacitor and electrolyte within a battery cell when the probe is inserted into the battery cell, the capacitor being located within the probe housing so as to be supported at a minimum electrolyte level when the probe is supported within a battery cell; and

a control circuit electrically connected to the capacitor, the control circuit adapted to charge and to discharge the capacitor using direct current, the control circuit adapted to determine at least one of a charging characteristic and a discharging characteristic related to the charging and the discharging respectively, the control circuit adapted to determine as a function of the at least one charging characteristic and the discharging characteristic whether the electrolyte is above or below the minimum electrolyte level.

10. A battery electrolyte level monitor as defined in claim 8 wherein the control circuit includes a printed circuit board supported by the probe housing.

11. A battery electrolyte level monitor as defined in claim 10 further comprising a light, and wherein the control circuit is adapted to switch the light between a first state when the electrolyte level is below the minimum electrolyte level and a second state when the electrolyte level is above the minimum electrolyte level.

12. A battery electrolyte level monitor as defined in claim 11 wherein the light is an LED board mounted on the printed circuit board.

13. A battery electrolyte level monitor as defined in claim 12 further comprising a cap attached to the probe housing and fitted over the printed circuit board, whereby the probe housing and the cap enclose the printed circuit board.

14. A battery electrolyte level monitor as defined in claim 11 wherein the light is adapted to be located remotely from the probe.

9. (canceled)

15. A method of determining the level of an electrolyte within a battery, the method comprising:

inserting a probe into a cell of the battery, the probe being electrically non-conductive and acid resistant, the probe containing a capacitor, the probe supporting the capacitor at a minimum electrolyte level;

charging the capacitor using direct current;

discharging the capacitor using direct current;

determining at least one of a charging characteristic and a discharging characteristic associated with the charging step and the discharging step respectively; and

determining whether the actual electrolyte level is above or below the minimum electrolyte level as a function of the preceding determining step.

17. A method as defined in claim 15 further comprising switching a light between a first state when the electrolyte level is below the minimum electrolyte level and a second state when the electrolyte level is above the minimum electrolyte level.

18. A method as defined in claim 17 further comprising board mounting the light on a printed circuit board supported by the probe.

19. A method as defined in claim 18 further comprising attaching a cap to the probe and fitting the cap over the printed circuit board, whereby the probe and the cap enclose the printed circuit board.

20. A method as defined in claim 17 further comprising locating the light at a side of the battery.

16. (canceled)