AC-DC CONVERTER AND AC-DC CONVERSION METHOD

• US 20110134673A1
• Filed: 12/04/2009
• Published: 06/09/2011
• Est. Priority Date: 12/04/2009
• Status: Active Grant

• Current Assignee: ConvenientPower HK Limited
• Original Assignee: ConvenientPower HK Limited
• Inventors: Ho, Wing Choi, Hui, Shu Yuen Ron, Choi, Wai Pong
• Granted Patent: US 8,300,440 B2
• Time in Patent Office: Days
• US Class Current: 363/127
• CPC Class Codes: H02M 1/0085 Partially controlled bridges
• CPC Class Codes: H02M 7/05 Capacitor coupled rectifiers
• CPC Class Codes: H02M 7/217 using semiconductor devices only

Abstract

The present invention provides an AC-DC converter and AC-DC conversion method for converting an AC input provided by a power transfer winding. The AC-DC converter includes a rectifying means for rectifying the AC input into a rectified output, and a control means for controlling the rectifying means based on a comparison between a reference signal and a voltage feedback signal, the voltage feedback signal being based on the rectified output.

Claims

1. An AC-DC converter for converting an AC input provided by a power transfer winding, the AC-DC converter including:

a rectifying means for rectifying the AC input into a rectified output; and

a control means for controlling the rectifying means based on a comparison between a reference signal and a voltage feedback signal, the voltage feedback signal being based on the rectified output.

2. An AC-DC converter according to claim 1 wherein the rectifying means includes a synchronous rectifier.

3. An AC-DC converter according to claim 1 wherein the rectifying means includes a self-driven synchronous rectifier.

4. An AC-DC converter according to claim 1 wherein the control means uses hysteresis control to control the rectifying means.

5. An AC-DC converter according to claim 1 including a comparing means for providing the comparison to the control means, the comparing means comparing the voltage feedback signal with a hysteresis tolerance defined by an upper hysteresis band above the reference signal and a lower hysteresis band below the reference signal.

6. An AC-DC converter according to claim 5 wherein the control means disables the rectified output when the voltage feedback signal exceeds the upper hysteresis band.

7. An AC-DC converter according to claim 5 wherein the control means enables the rectified output when the voltage feedback signal falls below the lower hysteresis band.

8. An AC-DC converter according to claim 1 including a main comparator for providing the comparison to the control means.

9. An AC-DC converter according to claim 8 wherein the main comparator has a non-inverting input and an inverting input, the voltage feedback signal being provided to the non-inverting input and the reference signal being provided to the inverting input.

10. An AC-DC converter according to claim 1 wherein the reference signal is a voltage across a zener diode.

11. An AC-DC converter according to claim 1 including a voltage feedback means for sampling the rectified output and providing the voltage feedback signal.

12. An AC-DC converter according to claim 11 wherein the voltage feedback means includes a voltage feedback circuit connected to the rectified output.

13. An AC-DC converter according to claim 12 wherein the voltage feedback circuit is connected before an output capacitor.

14. An AC-DC converter according to claim 12 wherein the voltage feedback circuit includes a resistive potential divider.

15. An AC-DC converter according to claim 1 wherein the rectifying means includes two main switches.

16. An AC-DC converter according to claim 15 wherein at least one main switch has low on-state resistance.

17. An AC-DC converter according to claim 15 wherein at least one main switch includes a power MOSFET.

18. An AC-DC converter according to claim 15 wherein at least one main switch includes an N-type MOSFET.

19. An AC-DC converter according to claim 15 wherein at least one main switch includes a P-type MOSFET.

20. An AC-DC converter according to claim 15 wherein at least one main switch includes a pair of component switches connected back-to-back to form a bi-directional switch.

21. An AC-DC converter according to claim 15 wherein the rectifying means receives the AC input via a reactive impedance formed from a leakage inductance from the power transfer winding in series with an input capacitor, the AC-DC converter including an impedance capacitor connected across the reactive impedance with an impedance capacitor switch, wherein the impedance capacitor switch is turned on when the main switches are on thereby connecting the impedance capacitor across the reactive impedance.

22. An AC-DC converter according to claim 15 wherein the control means includes a first driver for driving one main switch and a second driver for driving the other main switch, the first and second drivers disabling the rectified output when the voltage feedback signal is above the reference signal by a first predetermined value, and allowing the rectifying means to operate as a self-driven rectifier to enable the rectified output when the voltage feedback signal is below the reference signal by a second predetermined value.

23. An AC-DC converter according to claim 22 wherein the first and second drivers disable the rectified output by maintaining both the main switches on.

24. An AC-DC converter according to claim 23 wherein the main switches form part of a closed loop circuit when both the main switches are on, the current of the AC input circulating in the closed loop circuit thereby disabling the rectified output.

25. An AC-DC converter according to claim 22 wherein the first and second drivers allow the rectifying means to operate as a self-driven rectifier by allowing the main switches to turn on and off as part of a self-driven rectifier.

26. An AC-DC converter according to claim 22 wherein each of the first and second drivers includes two driver switches.

27. An AC-DC converter according to claim 22 wherein the control means includes a third driver for receiving the comparison between the reference signal and the voltage feedback signal, and for driving the first and second drivers based on the comparison.

28. An AC-DC converter according to claim 27 wherein the third driver includes two driver switches.

29. An AC-DC converter according to claim 27 wherein the first, second and third drivers drive the main switches through a summation point.

30. An AC-DC converter according to claim 22 wherein each of the first and second drivers includes three driver switches and a driver diode.

31. An AC-DC converter according to claim 22 wherein each of the first and second drivers directly receives the comparison between the reference signal and the voltage feedback signal.

32. An AC-DC converter according to claim 22 wherein the control means includes an auxiliary low-power diode bridge having an auxiliary capacitor to provide DC power to the first and second drivers.

33. An AC-DC converter according to claim 22 wherein each of the first and second drivers includes two driver switches and two driver comparators.

34. An AC-DC converter according to claim 22 wherein the control means includes a return switch in the return path of the AC input such that turning off the return switch when the rectified output is disabled reduces energy loss from continuously circulating current.

35. An AC-DC converter according to claim 34 wherein the control means includes a third driver in the return path of the AC input, the third driver being self-biased such that the return switch is normally closed, and the third driver turning off the return switch when the rectified output is disabled thereby reducing energy loss from continuously circulating current.

36. An AC-DC converter according to claim 35 wherein the third driver includes three driver switches.

37. An AC-DC converter according to claim 1 forming part of a wireless power receiver that receives power wirelessly through the power transfer winding.

38. An AC-DC converter according to claim 37 wherein the wireless power receiver is a portable electronic device.

39. An AC-DC converter according to claim 1 wherein the power transfer winding is a transformer winding located on one side of a transformer and the control means is located on the same one side of the transformer.

40. An AC-DC converter according to claim 1 wherein the control means is conductively coupled to the rectifying means.

41. An AC-DC converter according to claim 1 wherein the AC-DC converter is a single-stage AC-DC converter.

42. A method of converting an AC input provided by a power transfer winding, the method including:

rectifying the AC input into a rectified output; and

controlling the rectification on the basis of a comparison between a reference signal and a voltage feedback signal, the voltage feedback signal being based on the rectified output.

43. A method according to claim 42 wherein a synchronous rectifier is used to rectify the AC input into the rectified output.

44. A method according to claim 42 wherein a self-driven synchronous rectifier is used to rectify the AC input into the rectified output.

45. A method according to claim 42 wherein hysteresis control is used to control the rectification.

46. A method according to claim 42 including comparing the voltage feedback signal with a hysteresis tolerance defined by an upper hysteresis band above the reference signal and a lower hysteresis band below the reference signal.

47. A method according to claim 46 wherein controlling the rectification includes disabling the rectified output when the voltage feedback signal exceeds the upper hysteresis band.

48. A method according to claim 46 wherein controlling the rectification includes enabling the rectified output when the voltage feedback signal falls below the lower hysteresis band.

49. A method according to claim 42 wherein a main comparator is used to compare the voltage feedback signal with the reference signal.

50. A method according to claim 49 wherein the main comparator is provided with a non-inverting input and an inverting input, and the method includes providing the voltage feedback signal to the non-inverting input and providing the reference signal to the inverting input.

51. A method according to claim 42 wherein a voltage across a zener diode is used to provide the reference signal.

52. A method according to claim 42 including sampling the rectified output to provide the voltage feedback signal.

53. A method according to claim 52 wherein a voltage feedback circuit connected to the rectified output is used to sample the rectified output.

54. A method according to claim 53 wherein the voltage feedback circuit is connected before an output capacitor.

55. A method according to claim 53 wherein the voltage feedback circuit is provided with a resistive potential divider.

56. A method according to claim 42 wherein two main switches are used to rectify the AC input into the rectified output.

57. A method according to claim 56 wherein at least one main switch is provided with low on-state resistance.

58. A method according to claim 56 wherein at least one main switch is provided with a power MOSFET.

59. A method according to claim 56 wherein at least one main switch is provided with an N-type MOSFET.

60. A method according to claim 56 wherein at least one main switch is provided with a P-type MOSFET.

61. A method according to claim 56 wherein at least one main switch is provided with a pair of component switches connected back-to-back to form a bi-directional switch.

62. A method according to claim 56 wherein the AC input is provided via a reactive impedance formed from a leakage inductance from the power transfer winding in series with an input capacitor, the method including providing an impedance capacitor connected across the reactive impedance with an impedance capacitor switch, and turning on the impedance capacitor switch when the main switches are on thereby connecting the impedance capacitor across the reactive impedance.

63. A method according to claim 56 wherein controlling the rectification includes driving one main switch with a first driver and driving the other main switch with a second driver, the first and second drivers disabling the rectified output when the voltage feedback signal is above the reference signal by a first predetermined value, and allowing the main switches to operate as part of a self-driven rectifier to enable the rectified output when the voltage feedback signal is below the reference signal by a second predetermined value.

64. A method according to claim 63 wherein the first and second drivers disable the rectified output by maintaining both the main switches on.

65. A method according to claim 64 wherein the main switches form part of a closed loop circuit when both the main switches are on, the current of the AC input circulating in the closed loop circuit thereby disabling the rectified output.

66. A method according to claim 63 wherein the first and second drivers allow the main switches to turn on and off to operate as part of a self-driven rectifier.

67. A method according to claim 63 wherein each of the first and second drivers is provided with two driver switches.

68. A method according to claim 63 wherein controlling the rectification includes receiving the comparison between the reference signal and the voltage feedback signal with a third driver, and driving the first and second drivers with the third driver based on the comparison.

69. A method according to claim 68 wherein the third driver is provided with two driver switches.

70. A method according to claim 68 wherein the first, second and third drivers drive the main switches through a summation point.

71. A method according to claim 63 wherein each of the first and second drivers is provided with three driver switches and a driver diode.

72. A method according to claim 63 wherein each of the first and second drivers directly receives the comparison between the reference signal and the voltage feedback signal.

73. A method according to claim 63 including providing an auxiliary low-power diode bridge having an auxiliary capacitor to provide DC power to the first and second drivers.

74. A method according to claim 63 wherein each of the first and second drivers is provided with two driver switches and two driver comparators.

75. A method according to claim 63 wherein controlling the rectification includes providing a return switch in the return path of the AC input such that turning off the return switch when the rectified output is disabled reduces energy loss from continuously circulating current.

76. A method according to claim 75 wherein controlling the rectification includes providing a third driver in the return path of the AC input, the third driver being self-biased such that the return switch is normally closed, and the third driver turning off the return switch when the rectified output is disabled thereby reducing energy loss from continuously circulating current.

77. A method according to claim 76 wherein the third driver is provided with three driver switches.

78. A method according to claim 42 including receiving power wirelessly through the power transfer winding, wherein the power transfer winding is provided as part of a wireless power receiver.

79. A method according to claim 78 wherein the wireless power receiver is provided as a portable electronic device.

80. A method according to claim 42 wherein the power transfer winding is provided as a transformer winding located on one side of a transformer, and wherein the rectification is controlled with a control means located on the same one side of the transformer.

81. A method according to claim 42 wherein the AC input is rectified into the rectified output with a rectifying means and the rectification is controlled with a control means conductively coupled to the rectifying means.

82. A method according to claim 42 wherein the AC input is converted into the rectified output in a single stage.