System and Method for Processing Waste Material

• US 20110153063A1
• Filed: 04/23/2010
• Published: 06/23/2011
• Est. Priority Date: 12/23/2009
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Kiva Systems, Inc (Amazon.com, Inc.)
• Inventors: Wurman, Peter R., Chaitin-Pollak, Joshua B., Arthen, Eric Leventhal, Barbehenn, Michael, Insinga, Aron Klair
• Granted Patent: US 8,798,786 B2
• Time in Patent Office: Days
• US Class Current: 700/218
• CPC Class Codes: B65F 1/1452 Lifting, hoisting, elevating mechanisms or the like for refuse receptacles lifting in general B66
• CPC Class Codes: B65F 1/1473 Receptacles having wheels
• CPC Class Codes: B65F 3/00 Vehicles particularly adapted for collecting refuse vehicles in general B60; driving vehicle equipment or auxiliaries B60K; discharging contents by tilting entire vehicles B65G; wheeled apparatus for emptying sewers or cesspools E03F7/10

Abstract

A method for processing waste in a material handling system includes detecting an occurrence of a trigger event associated with a waste holder located at a first location and, in response to detecting the trigger event, moving a mobile drive unit to the first location. The method also includes loading waste material onto the mobile drive unit at the first location and transporting the waste material to a waste station using the mobile drive unit.

Claims

1. A method for processing waste in a material handling system, comprising:

detecting an occurrence of a trigger event associated with a waste holder located at a first location;

in response to detecting the trigger event, moving a mobile drive unit to the first location;

loading waste material onto the mobile drive unit at the first location; and

transporting the waste material to a waste station using the mobile drive unit.

2. The method of claim 1, wherein transporting the waste material to the waste station comprises transmitting, to the mobile drive unit, information describing at least a portion of a path between the first location and the waste station.

3. The method of claim 1, wherein loading waste material onto the mobile drive unit comprises coupling the mobile drive unit to a waste holder storing the waste material.

4. The method of claim 1, wherein loading waste material onto the mobile drive unit comprises lifting, with the mobile drive unit, a waste holder storing the waste material.

5. The method of claim 1, wherein loading waste material onto the mobile drive unit comprises transferring waste material from a waste holder at the first location to a waste holder associated with the mobile drive unit.

6. The method of claim 1, wherein detecting an occurrence of a trigger event comprises receiving a request for waste collection associated with the first location.

7. The method of claim 6, wherein receiving a request for waste collection comprises receiving a request for waste collection associated with the first location from an operator of a workstation associated with the first location.

8. The method of claim 1, wherein detecting an occurrence of a trigger event comprises:

determining a start time based on a schedule associated with collection of waste material from the first location; and

detecting the occurrence of the start time.

9. The method of claim 1, wherein:

detecting an occurrence of a trigger event comprises;

determining a start time based on a schedule associated with collection of waste material from a plurality of locations that includes the first location; and

detecting the occurrence of the start time;

loading waste material onto the mobile drive unit at the first location comprises loading waste material onto the mobile drive unit at each of the plurality of locations; and

transporting the waste material to the waste station comprises after loading waste material onto the mobile drive unit at each of the plurality of locations, transporting the loaded waste material to the waste station.

10. The method of claim 1, wherein detecting an occurrence of a trigger event comprises:

determining a plurality of start times based on a schedule associated with collection of waste material from a plurality of locations that includes the first location, each of the start times associated with a respective one of the plurality of locations; and

detecting an occurrence of a first start time associated with the first location; and

further comprising;

detecting an occurrence of a second start time associated with a second location;

in response to detecting the occurrence of the second start time, moving the mobile drive unit to the second location;

loading waste material onto the mobile drive unit at the second location; and

transporting the waste material loaded at the second location to the waste station using the mobile drive unit.

11. The method of claim 1, further comprising:

determining that the mobile drive unit has arrived at a second location associated with unloading of waste material; and

in response to determining that the mobile drive unit has arrived at the second location, automatically unloading the waste material from the mobile drive unit.

12. The method of claim 11, wherein unloading waste material from the mobile drive unit comprises:

lifting a waste holder carried by the mobile drive unit off of the mobile drive unit; and

dumping waste material from the waste holder into a waste depository associated with the waste station.

13. The method of claim 12, further comprising:

lowering the waste holder onto the mobile drive unit; and

transporting the waste unit to the first location using the mobile drive unit.

14. The method of claim 1, wherein moving the mobile drive unit to the first location comprises:

selecting, from a plurality of mobile drive units, a mobile drive unit to transport waste from the first location to the waste station; and

transmitting information identifying the first location to the selected mobile drive unit.

15. The method of claim 1, further comprising:

after transporting the waste material to the waste station at a second location, moving the mobile drive unit to a third location;

docking the mobile drive unit with an inventory holder at the third location; and

moving the inventory holder from the third location to a fourth location.

16. The method of claim 1, wherein detecting an occurrence of a trigger event comprises detecting an amount of work done at the first location.

17. The method of claim 1, wherein detecting an occurrence of a trigger event comprises detecting an amount of waste material accumulated at the first location.

18. The method of claim 1, further comprising detecting a loading of waste material onto the mobile drive unit at a first time;

and wherein detecting an occurrence of a trigger event comprises detecting that a predetermined length of time has elapsed, wherein the predetermined length of time is measured from the first time.

19. The method of claim 1, further comprising:

detecting an occurrence of a plurality of trigger events, each of the plurality of trigger events associated with a waste holder located at a location, wherein the plurality of trigger events includes the trigger event associated with a waste holder located at the first location;

selecting one of the plurality of trigger events; and

wherein;

moving a mobile drive unit to the first location comprises moving the mobile drive unit to the location associated with the selected one of the trigger events; and

loading waste material onto the mobile drive unit at the first location comprises loading waste material onto the mobile drive unit at the location associated with the selected one of the trigger events.

20. The method of claim 19, wherein selecting one of the plurality of trigger events comprises selecting one of the plurality of trigger events based on a distance from the location associated with the trigger event to the waste station.

21. The method of claim 19, wherein selecting one of the plurality of trigger events comprises selecting one of the plurality of trigger events based on a time at which the trigger event occurs.

22. The method of claim 19, wherein selecting one of the plurality of trigger events comprises selecting one of the plurality of trigger events based on a type of waste material associated with a location associated with the selected trigger event.

23. The method of claim 19, wherein selecting one of the plurality of trigger events comprises selecting one of the plurality of trigger events based on a type of work performed at a location associated with the selected trigger event.

24. The method of claim 1, further comprising selecting one of a plurality of waste stations to receive the waste material based on a type of waste material at the first location;

and

wherein transporting the waste material comprises transporting the waste material to the selected waste station.

25. A material handling system, comprising:

a plurality of waste holders operable to store waste material;

a waste station operable to perform a waste processing task;

a plurality of mobile drive units operable to transport waste material stored by the waste holders; and

a management module operable to;

detect an occurrence of a trigger event associated with a waste holder located at a first location;

in response to detecting the trigger event, select one of the plurality of mobile drive units;

instruct the selected mobile drive unit to move to the first location;

instruct the selected mobile drive unit to load waste material onto the mobile drive unit at the first location; and

instruct the selected mobile drive unit to transport waste material from the first location to the waste station.

26. The material handling system of claim 25, wherein the management module is operable to instruct the selected mobile drive unit to transport waste material by transmitting, to the mobile drive unit, information describing at least a portion of a path between the first location and the waste station.

27. The material handling system of claim 25, wherein the management module is operable to instruct the selected mobile drive unit to load waste material by instructing the selected mobile drive unit to couple to a waste holder storing the waste material.

28. The material handling system of claim 25, wherein the management module is operable to instruct the selected mobile drive unit to load waste material by instructing the selected mobile drive unit to lift a waste holder storing the waste material.

29. The material handling system of claim 25, wherein the management module is operable to instruct the selected mobile drive unit to load waste material by instructing the selected mobile drive unit to transfer waste material from a waste holder at the first location to a waste holder associated with the selected mobile drive unit.

30. The material handling system of claim 25, wherein the management module is operable to detect an occurrence of a trigger event by receiving a request for waste collection associated with the first location.

31. The material handling system of claim 30, wherein receiving a request for waste collection associated with the first location comprises receiving a request for waste collection from an operator of a workstation associated with the first location.

32. The material handling system of claim 25, wherein the management module is operable to detect an occurrence of a trigger event by:

determining a start time based on a schedule associated with collection of waste material from the first location; and

detecting the occurrence of the start time.

33. The material handling system of claim 25, wherein:

the management module is operable to detect an occurrence of a trigger event by;

determining a start time based on a schedule associated with collection of waste material from a plurality of locations that includes the first location; and

detecting the occurrence of the start time; and

the management module is operable to instruct the selected mobile drive unit to load waste material by instructing the selected mobile drive unit to load waste material onto the mobile drive unit at each of the plurality of locations; and

the management module is operable to instruct the selected mobile drive unit to transport waste material by instructing the selected mobile drive unit to, after loading waste material onto the mobile drive unit at each of the plurality of locations, transporting the loaded waste material to the waste station.

34. The material handling system of claim 25, wherein the management module is operable to detect an occurrence of a trigger event by:

determining a plurality of start times based on a schedule associated with collection of waste material from a plurality of locations that includes the first location, each of the start times associated with a respective one of the plurality of locations; and

detecting an occurrence of a first start time associated with the first location; and

further comprising;

detecting an occurrence of a second start time associated with a second location;

in response to detecting the occurrence of the second start time, instructing the selected mobile drive unit to move to the second location;

instructing to the selected mobile drive unit to load waste material onto the selected mobile drive unit at the second location; and

instructing the selected mobile drive unit to transport the waste material loaded at the second location to the waste station.

35. The material handling system of claim 25, wherein the management module is further operable to:

determine that the selected mobile drive unit has arrived at a second location associated with unloading of waste material; and

in response to determining that the mobile drive unit has arrived at the second location, instruct the waste station to perform a waste processing task, wherein performing the waste processing task comprises unloading the waste material from the mobile drive unit.

36. The material handling system of claim 35, wherein unloading waste material from the mobile drive unit comprises:

lifting a waste holder carried by the mobile drive unit off of the mobile drive unit; and

dumping waste material from the waste holder into a waste depository associated with the waste station.

37. The material handling system of claim 36, wherein unloading waste material from the mobile drive unit further comprises:

lowering the waste holder onto the mobile drive unit; and

transporting the waste unit to the first location using the mobile drive unit.

38. The material handling system of claim 25, wherein the management module is operable to instruct the selected mobile drive unit to move to the first location by transmitting information identifying the first location to the selected mobile drive unit.

39. The material handling system of claim 25, wherein the management module is further operable to:

after the selected mobile drive unit transports the waste material to the waste station at a second location, instruct the selected mobile drive unit to move to a third location;

instruct the selected mobile drive unit to dock the mobile drive unit with an inventory holder at the third location; and

instruct the selected mobile drive unit to move the inventory holder from the third location to a fourth location.

40. The material handling system of claim 25, wherein the management module is operable to detect an occurrence of a trigger event by detecting an amount of work done at the first location.

41. The material handling system of claim 25, wherein the management module is operable to detect an occurrence of a trigger event by detecting an amount of waste material accumulated at the first location.

42. The material handling system of claim 25, wherein the management module is further operable to detect a loading of waste material onto the mobile drive unit at a first time;

and wherein the management module is operable to detect an occurrence of a trigger event by detecting that a predetermined length of time has elapsed, wherein the predetermined length of time is measured from the first time.

43. The material handling system of claim 25, wherein the management module is further operable to:

detect an occurrence of a plurality of trigger events, each of the plurality of trigger events associated with a waste holder located at a location, wherein the plurality of trigger events includes the trigger event associated with a waste holder located at the first location;

select one of the plurality of trigger events; and

wherein the management module is operable to;

instruct the selected mobile drive unit to move to the first location by instructing the selected mobile drive unit to move to the location associated with the selected one of the trigger events; and

instruct the selected mobile drive unit to load waste material onto the mobile drive unit at the first location by instructing the selected mobile drive unit to load waste material onto the mobile drive unit at the location associated with the selected one of the trigger events.

44. The material handling system of claim 43, wherein the management module is operable to select one of the plurality of trigger events by selecting one of the plurality of trigger events based on a distance from the location associated with the trigger event to the waste station.

45. The material handling system of claim 43, wherein the management module is operable to select one of the plurality of trigger events by selecting one of the plurality of trigger events based on a time at which the trigger event occurs.

46. The material handling system of claim 43, wherein the management module is operable to select one of the plurality of trigger events by selecting one of the plurality of trigger events based on a type of waste material associated with a location associated with the selected trigger event.

47. The material handling system of claim 43, wherein the management module is operable to select one of the plurality of trigger events based on a type of work performed at a location associated with the selected trigger event.

48. The material handling system of claim 25, further comprising a plurality of waste stations operable to perform waste processing tasks;

wherein the management module is further operable to select one of the plurality of waste stations to perform waste processing tasks based on a type of waste material at the first station; and

wherein the management module is operable to instruct the selected mobile drive unit to transport the waste material by instructing the mobile drive unit to transport the waste material to the selected waste station.

49. A non-transitory computer readable medium comprising code, the code operable, when executed, to:

detect an occurrence of a trigger event associated with a waste holder located at a first location;

in response to detecting the trigger event, select one of a plurality of mobile drive units;

instruct the selected mobile drive unit to move to the first location; and

instruct the selected mobile drive unit to transport waste material stored by the waste holder from the first location to the waste station.

50. The non-transitory computer readable medium of claim 49, wherein instructing the selected mobile drive unit to transport waste material comprises transmitting, to the selected mobile drive unit, information describing at least a portion of a path between the first location and the waste station.

51. The non-transitory computer readable medium claim 49, wherein instructing the selected mobile drive unit to load waste material comprises instructing the selected mobile drive unit to couple to a waste holder storing the waste material.

52. The non-transitory computer readable medium of claim 49, wherein instructing the selected mobile drive unit to load waste material comprises instructing the selected mobile drive unit to lift a waste holder storing the waste material.

53. The non-transitory computer readable medium of claim 49, wherein instructing the selected mobile drive unit to load waste material comprises instructing the selected mobile drive unit to transfer waste material from a waste holder at the first location to a waste holder associated with the selected mobile drive unit.

54. The non-transitory computer readable medium of claim 49, wherein detecting an occurrence of a trigger event comprises receiving a request for waste collection associated with the first location.

55. The non-transitory computer readable medium of claim 54, wherein receiving a request for waste collection associated with the first location comprises receiving a request for waste collection from an operator of a workstation associated with the first location.

56. The non-transitory computer readable medium of claim 54, wherein detecting an occurrence of a trigger event comprises:

determining a start time based on a schedule associated with collection of waste material from the first location; and

detecting the occurrence of the start time.

57. The non-transitory computer readable medium of claim 49, wherein:

detecting an occurrence of a trigger event comprises;

determining a start time based on a schedule associated with collection of waste material from a plurality of locations that includes the first location; and

detecting the occurrence of the start time; and

wherein;

instructing the selected mobile drive unit to load waste material comprises instructing the selected mobile drive unit to load waste material onto the mobile drive unit at each of the plurality of locations; and

instructing the selected mobile drive unit to transport waste material comprises instructing the selected mobile drive unit to, after loading waste material onto the mobile drive unit at each of the plurality of locations, transport the loaded waste material to the waste station.

58. The non-transitory computer readable medium of claim 49, wherein detecting an occurrence of a trigger event comprises:

determining a plurality of start times based on a schedule associated with collection of waste material from a plurality of locations that includes the first location, each of the start times associated with a respective one of the plurality of locations; and

detecting an occurrence of a first start time associated with the first location;

and wherein the code is further operable to;

detect an occurrence of a second start time associated with a second location;

in response to detecting the occurrence of the second start time, instruct the selected mobile drive unit to move to the second location;

instruct to the selected mobile drive unit to load waste material onto the selected mobile drive unit at the second location; and

instruct the selected mobile drive unit to transport the waste material loaded at the second location to the waste station.

59. The non-transitory computer readable medium of claim 49, wherein the code is further operable to:

determine that the selected mobile drive unit has arrived at a second location associated with unloading of waste material; and

in response to determining that the mobile drive unit has arrived at the second location, instruct the waste station to perform a waste processing task, wherein performing the waste processing task comprises unloading the waste material from the mobile drive unit.

60. The non-transitory computer readable medium of claim 59, wherein unloading waste material from the mobile drive unit comprises:

lifting a waste holder carried by the mobile drive unit off of the mobile drive unit; and

dumping waste material from the waste holder into a waste depository associated with the waste station.

61. The non-transitory computer readable medium of claim 60, wherein unloading waste material from the mobile drive unit further comprises:

lowering the waste holder onto the mobile drive unit; and

transporting the waste unit to the first location using the mobile drive unit.

62. The non-transitory computer readable medium of claim 49, wherein instructing the selected mobile drive unit to move to the first location comprises transmitting information identifying the first location to the selected mobile drive unit.

63. The non-transitory computer readable medium of claim 49, wherein the code is further operable to:

after the selected mobile drive unit transports the waste material to the waste station at a second location, instruct the selected mobile drive unit to move to a third location;

instruct the selected mobile drive unit to dock the mobile drive unit with an inventory holder at the third location; and

instruct the selected mobile drive unit to move the inventory holder from the third location to a fourth location.

64. The non-transitory computer readable medium of claim 49, wherein detecting an occurrence of a trigger event comprises detecting an amount of work done at the first location.

65. The non-transitory computer readable medium of claim 49, wherein detecting an occurrence of a trigger event comprises detecting an amount of waste material accumulated at the first location.

66. The non-transitory computer readable medium of claim 49, wherein the code is further operable to detect a loading of waste material onto the mobile drive unit at a first time;

and wherein detecting an occurrence of a trigger event comprises detecting that a predetermined length of time has elapsed, wherein the predetermined length of time is measured from the first time.

67. The non-transitory computer readable medium of claim 49, wherein the code further operable to:

detect an occurrence of a plurality of trigger events, each of the plurality of trigger events associated with a waste holder located at a location, wherein the plurality of trigger events includes the trigger event associated with a waste holder located at the first location;

select one of the plurality of trigger events; and

wherein;

instructing the selected mobile drive unit to move to the first location comprises instructing the selected mobile drive unit to move to the location associated with the selected one of the trigger events; and

instructing the selected mobile drive unit to load waste material onto the mobile drive unit at the first location comprises instructing the selected mobile drive unit to load waste material onto the mobile drive unit at the location associated with the selected one of the trigger events.

68. The non-transitory computer readable medium of claim 67, wherein selecting one of the plurality of trigger events comprises selecting one of the plurality of trigger events based on a distance from the location associated with the trigger event to the waste station.

69. The non-transitory computer readable medium of claim 67, wherein selecting one of the plurality of trigger events comprises selecting one of the plurality of trigger events based on a time at which the trigger event occurs.

70. The non-transitory computer readable medium of claim 67, wherein selecting one of the plurality of trigger events comprises selecting one of the plurality of trigger events based on a type of waste material associated with a location associated with the selected trigger event.

71. The non-transitory computer readable medium of claim 67, wherein selecting one of the plurality of trigger events comprises selected one of the plurality of trigger events based on a type of work performed at a location associated with the selected trigger event.

72. The non-transitory computer readable medium of claim 49, wherein the code is further operable to select one of a plurality of waste stations to perform waste processing tasks based on a type of waste material at the first station;

and wherein instructing the selected mobile drive unit to transport the waste material comprises instructing the mobile drive unit to transport the waste material to the selected waste station.

73. A material handling system, comprising:

means for detecting an occurrence of a trigger event associated with a waste holder located at a first location;

means for moving a mobile drive unit to the first location in response to detecting the trigger event;

means for loading waste material onto the mobile drive unit at the first location; and

means for transporting the waste material to a waste station using the mobile drive unit.