CONTAINER DISPERSION WHEEL

• US 20110153066A1
• Filed: 08/21/2009
• Published: 06/23/2011
• Est. Priority Date: 08/22/2008
• Status: Active Grant

• Current Assignee: Tension International Inc.
• Original Assignee: Terzini Holdings LLC
• Inventors: Terzini, Robert
• Granted Patent: US 8,511,478 B2
• Time in Patent Office: Days
• US Class Current: 700/231
• CPC Class Codes: B65B 35/08 using pocketed conveyors
• CPC Class Codes: B65B 43/50 using rotary tables or turrets B65B43/46 takes precedence
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65B 57/20 Applications of counting devices for controlling the feed of articles other applications B65B65/08
• CPC Class Codes: B65B 7/2807 Feeding closures
• CPC Class Codes: B65B 7/2835 applying and rotating preformed threaded caps for bottles or jars B67B3/20
• CPC Class Codes: B65G 29/00 Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones mechanical projectors B65G31/00; screw or rotary spiral conveyors B65G33/00

Abstract

A multi-pharmaceutical dispensing station includes a circular platform around which a plurality of individual dispensers is arrayed at a convenient loading height. Cylindrical, empty prescription containers bearing indicia of the patient and pharmaceutical to be dispensed into each container. Incident containers first enter an entraining column, where sensors detect the indicia and determine the proper dispenser to which to direct the container. The containers then drop into a dispersion wheel which translates them around the circular station and aligns them with a vertical chute leading to the designated dispenser. Slidable gates cover the chutes until the transport system determines they are above the proper dispenser, then open to drop the containers into the designated dispenser. The dispersion wheel may be used in other applications, such as container content verification, and may include container processing stations along its perimeter for processing the containers before sending them on.

Claims

1. A rotatable dispersion apparatus for dispersing objects to a plurality of destinations according to indicia borne on said objects, the objects being dimensionally stable and having walls bearing indicia identifying the destination to which said objects are to be dispersed, the dispersion wheel comprising

an annular platform supported by a base and having a vertical axis;

a plurality of conduits coupled to the platform, each conduit having an input port adapted to receive said objects one at a time, said conduits leading from the dispersion apparatus to a predetermined destination where said objects receive processing;

coaxial annular lower and upper plates disposed a spaced distance apart above the annular platform;

a plurality of cups sandwiched between said lower and upper plates, each cup forming a conduit between a pair of lower and upper openings surrounded and defined by said lower and upper plates, each of said cups being adapted to receive one of said objects and to be rotatably aligned with one of said input ports;

a plurality of gate means disposed between said cups and said input ports and adapted articulate between an open position to admit an object from one of said cups into one of said input ports and a closed position blocking said input port and retaining said object within said cup; and

controller means for operating said dispersion wheel.

2. The rotatable dispersion apparatus according to claim 1 and further comprising object entraining means for entraining said objects in sequence for entering said cups.

3. The rotatable dispersion apparatus according to claim 2 wherein said entraining means comprises

at least one object accumulator disposed above said upper plate and having

at least one entrance conduit through which a plurality of objects arrives at said dispersion apparatus;

an exit conduit corresponding to each at least one entrance conduit and positioned above said upper plate and in alignment with one of said cups;

a first actuator door disposed within said accumulator in alignment with said at least one entrance conduits;

a second actuator door disposed within said accumulator above said first actuator door and operable to

support a plurality of objects accumulating within said at least one entrance conduit; and

drop one of said objects onto said first actuator door in response to instructions from said controller means while retaining a remainder of said plurality of objects in said at least one entrance conduit; and

indicia reading means disposed between said first and second actuator doors enabling said controller means to read indicia on said objects and to determine an input chute to which to direct said object.

4. The rotatable dispersion apparatus according to claim 1 wherein each of the gate means comprises

a trapezoidal block disposed between said lower plate and at least one of said input ports, each of said trapezoidal blocks surrounding and defining at least one window adapted to be aligned with one of said cups;

and

a gate actuator coupled to said trapezoidal block and operable by said controller means to articulate said trapezoidal block radially between said open position and said closed position.

5. The rotatable dispersion apparatus according to claim 1 wherein said plurality of gate means comprises

an annular disk substantially coextensive with said lower plate and coupled to said input ports, said annular disk surrounding and defining an aperture coaxial with each of said input ports;

a plurality of trapezoidal blocks disposed on said annular disk and across at least one of said apertures, said trapezoidal blocks surrounding and defining at least one window, each of said at least one windows adapted to

align with one of said at least one apertures when said gate means is in said open position; and

substantially cover each of said at least one apertures when said gate means is in said closed position; and

a gate actuator coupled to said trapezoidal block and operable by said controller means to articulate said trapezoidal block radially between said open position and said closed position.

6. The rotatable dispersion apparatus according to claim 1 wherein said small objects comprise

cylindrical containers, each of said containers having

a central axis surrounded by coaxial walls having a wall diameter and surrounding an interior, said coaxial walls bearing said indicia

at least one end wall transverse said cylindrical walls and closing said container at one end of said container;

access means for accessing said interior to introduce material into said interior, said access means adapted to be sealed once said material has been introduced into said interior; and

said cups comprise cylinders sized to surround and receive said containers and to hold them in an erect, vertical orientation substantially normal to said gate means and resting with one of said at least one end walls in contact with said gate means.

7. The rotatable dispersion apparatus according to claim 6 wherein said access means comprises

a mouth coaxial with said container opposite said at least one end wall, said mouth having a mouth diameter less than said wall diameter and bearing threads adapted to engage like threads within a cap for closing said container.

8. The rotatable dispersion apparatus according to claim 6 wherein said access means comprises

a second one of said at least one end walls disposed at a second one of said at least one ends of said container;

a mouth parallel to said axis and disposed within said wall opposite a hinge, said mouth adapted to open said container longitudinally; and

sealing means adapted to traverse said mouth to close and seal said container.

9. The rotatable dispersion apparatus according to claim 1 wherein the controller means comprises

a computer coupled to said rotatable dispersion apparatus and having a central processor, a quantum of random access memory, at least one dynamic data storage device, a graphical user interface and at least one user input device;

a computer program operable on said computer and adapted to

monitor said object indicia reading means on said entraining means to track a location and status of each object as it arrives at said dispersion apparatus;

identify which one of said input ports into which said object is to be directed;

operate said dispersion apparatus to align one of said cups beneath said object and to receive said object into said cup;

rotate said dispersion apparatus in a rotational direction determined by said computer program to minimize a quantity of time necessary to translate said one of said cups containing said object into alignment with said one of said input ports; and

operate said gate means to admit said object into said input port.

10. A dispersion wheel adapted to disperse containers to a plurality of destinations according to indicia borne on said containers, the containers having an interior surrounded by cylindrical walls, a transverse bottom closing said interior, a mouth opposite said bottom for admitting materials, and indicia borne on said container walls indicating the identity and quantity of said materials to be dispensed into said interior, the dispersion wheel comprising

an annular platform supported by a base and having a vertical axis;

a plurality of container conduits coupled to the platform, each container conduit having an input port adapted to receive said containers one at a time, said container conduits leading from the dispersion wheel to a predetermined destination where said containers receive dispensed materials;

coaxial annular lower and upper plates disposed a spaced distance apart above the annular platform;

a plurality of cylindrical cups sandwiched between said lower and upper plates, each cup forming a conduit between a pair of lower and upper openings surrounded and defined by said lower and upper plates, each of said cups being adapted to receive one of said containers and to be rotatably aligned with one of said input ports;

a plurality of gate means disposed between said cups and said input ports and adapted articulate between an open position to admit a container from one of said cups into one of said input ports and a closed position blocking said input port and retaining said container within said cup; and

controller means for operating said dispersion wheel.

11. The dispersion wheel according to claim 10 wherein each of the gate means comprises

a trapezoidal block disposed between said lower plate and at least one of said input ports, each of said trapezoidal blocks surrounding and defining at least one window adapted to be aligned with one of said cups;

and

a gate actuator coupled to said trapezoidal block and operable by said controller means to articulate said trapezoidal block radially between said open position and said closed position.

12. The dispersion wheel according to claim 10 and further comprising

container entraining means for entraining said containers in sequence for entering said cups.

13. The dispersion wheel according to claim 12 wherein said entraining means comprises at least one container accumulator disposed above said upper plate and having

at least one entrance conduit through which a plurality of containers arrives at said dispersion wheel;

an exit conduit corresponding to each at least one entrance conduit and positioned above said upper plate and in alignment with one of said cups;

a first actuator door disposed within said accumulator in alignment with said at least one entrance conduits;

a second actuator door disposed within said accumulator above said first actuator door and operable to

support a plurality of containers accumulating within said at least one entrance conduit; and

drop one of said containers onto said first actuator door in response to instructions from said controller means while retaining a remainder of said plurality of containers in said at least one entrance conduit; and

indicia reading means disposed between said first and second actuator doors enabling said controller means to read indicia on said containers and to determine an input port to which to direct said container.

14. An improved method of directing pharmaceutical prescription bottles to one of a plurality of bulk dispensers of pharmaceuticals for filling said bottles according to a predetermined prescription indicia borne on said bottles, said plurality of bulk dispensers being disposed around an annular platform having a vertical axis, each of said bulk dispensers having a corresponding input conduit adapted to convey said bottles to said dispenser one at a time, said input conduits extending coplanar with said vertical axis to terminate in an input port above said platform, the method comprising

providing a rotatable dispersion wheel coaxial with and disposed above the annular platform and coupled to said input conduits, the dispersion wheel having

a plurality of cylindrical cups adapted to receive one of said bottles and to be rotatably aligned with one of said input conduits;

a gate disposed above each of said input conduits and adapted to open to admit a bottle from one of said cups into one of said input conduits; and

a servo motor coupled to said dispersion wheel and adapted rapidly to rotate said dispersion wheel either clockwise or counterclockwise around said vertical axis;

providing a bottle accumulator disposed above said dispersion wheel and adapted to read said bottle indicia and to release said bottle into one of said cups; and

providing controller means for operating said dispersion wheel;

then operating said controller means to

(a) direct each bottle into said accumulator;

then

(b) operating said bottle accumulator to read said bottle indica to determine a select one of said plurality of dispensers to which said bottle is to be directed;

then

(c) operating said bottle accumulator to drop said bottle into one of said cups in said dispersion wheel;

then

(d) rotating said dispersion wheel to translate said bottle to a position above said input conduit leading to said select one of said plurality of dispensers;

then

(e) operating said gate to drop said bottle into said input conduit leading to said select one of said plurality of dispensers; and

then

(f) repeating steps (a)-(e), inclusive, for each additional bottle.

15. The improved method of claim 14 wherein

the controller means comprises

a computer coupled to said dispersion wheel and said bottle accumulator, said computer having a central processor, a quantum of random access memory, at least one dynamic data storage device, a graphical user interface and at least one user input device;

and a computer program executable on said computer to control said dispersion wheel and said bottle accumulator; and

the improved method includes the following steps to be carried out in parallel with steps (a) through (f);

(g) reading pharmaceutical and dispenser location indicia disposed on each of said dispensers to catalog a type and quantity of said pharmaceuticals available for dispensing at each dispenser location;

(h) monitoring said dispensers to track quantities of pharmaceuticals dispensed from said dispenser locations;

(i) displaying on said graphical user interface information indicating when said dispenser is nearing empty and halting further directing of bottles to said dispenser until said pharmaceuticals are replenished; and

(j) storing in a database on said dynamic storage device a record of said contents of each of said bottles.