Microfluidic Device for Blood Dialysis

• US 20110155667A1
• Filed: 10/29/2010
• Published: 06/30/2011
• Est. Priority Date: 10/29/2009
• Status: Abandoned Application

• Current Assignee: Charles Stark Draper Laboratory Incorporated
• Original Assignee: Charles Stark Draper Laboratory Incorporated
• Inventors: Arnaout, M. Amin, Borenstein, Jeffrey T., Charest, Joseph L.
• Application Number:
  US12/915,259
• Publication Number:
  US 20110155667A1
• Time in Patent Office: Days
• US Class Current: 210/651
• CPC Class Codes: A61M 1/16 with membranes
• CPC Class Codes: A61M 1/1621 Constructional aspects thereof semi-permeable membranes for separation processes characterised by their properties B01D69/00; semi permeable membranes characterised by their material B01D71/00
• CPC Class Codes: A61M 2205/0244 Micromachined materials, e.g. made from silicon wafers, microelectromechanical systems [MEMS] or comprising nanotechnology
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2209/088 on the body
• CPC Class Codes: B01D 2313/08 Flow guidance means within the module or the apparatus
• CPC Class Codes: B01D 2313/243 Pumps
• CPC Class Codes: B01D 2313/50 Specific extra tanks
• CPC Class Codes: B01D 61/18 Apparatus therefor
• CPC Class Codes: B01D 63/08 Flat membrane modules
• CPC Class Codes: B01D 63/088 Microfluidic devices comprising semi-permeable flat membranes
• CPC Class Codes: B01D 67/0062 by micromachining techniques, e.g. using masking and etching steps, photolithography
• CPC Class Codes: B01D 69/02 characterised by their properties

Abstract

The invention provides microfluidic devices and methods of using such devices for filtering solutions, such as blood.

Claims

1. A microfluidic device, comprising:

(i) one or more First Channels, each First Channel having a height in the range of about 50 μ

m to about 500 μ

m, a width in the range of about 50 μ

m to about 900 μ

m, and a length in the range of about 3 cm to about 20 cm;

(ii) at least one Second Channel complementary to one or more of the First Channels; and

(iii) a filtration membrane separating the one or more First Channels from the at least one Second Channel.

2. The device of claim 1, wherein the one or more First Channels have a height to width ratio in the range of 1:

1 to about 1;

4.

3. The device of claim 1, wherein the one or more First Channels have a height to length ratio in the range of 1:

250 to about 1;

800.

4. The device of claim 1, wherein the one or more First Channels have a height in the range of about 80 μ

m to about 220 μ

m.

5. The device of claim 1, wherein the one or more First Channels have a width in the range of about 100 μ

m to about 500 μ

m.

6. The device of claim 1, wherein the one or more First Channels have a length in the range of about 6 cm to about 8 cm.

7. The device of claim 1, wherein the one or more First Channels are characterized as having a fluid shear rate in the range of about 100 s⁻

1 to about 3000 s<sup>−

1</sup> for blood at 37.0°

C.

8. The device of claim 1, wherein the one or more First Channels are configured so that the amount of fluid that passes through the filtration membrane covering the at least one First Channel is in the range of about 3% v/v to about 50% v/v of the fluid that enters the at least one First Channel.

9. The device of claim 1, wherein the one or more First Channels are part of a network of interconnecting channels.

10. The device of claim 9, wherein at least 90% by volume of the channels in the network have a height in the range of about 50 μ

m to about 300 μ

m, and a width in the range of about 50 μ

m to about 900 μ

m.

11. The device of claim 1, wherein the at least one Second Channel has a width in the range of about 50 μ

m to about 900 μ

m, and a length in the range of about 3 cm to about 20 cm.

12. The device of claim 1, wherein at least one Second Channel is in fluid communication with at least two First Channels via the filtration membrane.

13. The device of claim 1, wherein the membrane is porous and at least semi-permeable.

14. The device of claim 1, wherein the membrane comprises a polyethersulfone.

15. The device of claim 1, further comprising:

(i) a first access conduit affording fluid communication with an input end of one or more First Channels;

(ii) a first return conduit affording fluid communication with an output end of one or more First Channels;

(iii) a second return conduit affording fluid communication with an output end of the at least one Second Channel; and

(iv) a pump for ensuring that a fluid entering the first access conduit flows through one or more First Channels and out the first return conduit.

16. The device of claim 15, further comprising a reservoir for collecting filtrate extracted from the fluid via the filtration membrane.

17. The device of claim 16, wherein the reservoir has a volume that determines an amount of filtrate extracted from the fluid via the filtration membrane.

18. The device of claim 17, wherein the reservoir is an extension of the at least one Second Channel.

19. The device of claim 18, wherein the reservoir is fluidly coupled to the second return conduit.

20. The device of claim 1, further comprising a sorbent system.

21. The device of claim 1, further comprising a delivery system.

22. The device of claim 1, further comprising a cell adhered to an inner wall of at least one of the channels.

23. The device of claim 1, wherein the device contains a plurality of First Channels that, collectively, are configured to transport fluid in an amount of about 1 mL/min to about 500 mL/min through said plurality of First Channels.

24. A method of filtering a liquid solution containing an analyte to provide a purified solution containing less analyte than said liquid solution, the method comprising the steps of:

(i) introducing said liquid solution containing said analyte into the input end of one or more First Channels of the device of claim 1 configured with a filtration membrane that is at least semi-permeable to said analyte; and

(ii) collecting the purified liquid solution from the output end of one or more First Channels.

25. The method of claim 24, wherein the liquid solution is blood.

26. The method of claim 24, wherein the analyte is urea, uric acid, creatinine, or a mixture thereof.

27. A wearable kidney augmentation device, comprising:

(i) a filtration component comprising;

(a) at least one First Channel and at least one Second Channel complementary to the at least one First Channel; and

(b) a filtration membrane separating the at least one First Channel from the at least one Second Channel;

wherein the at least one First Channel is configured to provide a fluid shear rate in the range of about 100 s<sup>−

1</sup> to about 3000 s<sup>−

1</sup> for blood at 37.0°

C.;

(ii) a first access conduit affording fluid communication with an input end of the at least one First Channel;

(iii) a first return conduit affording fluid communication with an output end of the at least one First Channel; and

(iv) a second return conduit affording fluid communication with an output end of the at least one Second Channel.

28-31. -31. (canceled)