DYNAMIC SEAL MEMBER

• US 20110156357A1
• Filed: 12/28/2009
• Published: 06/30/2011
• Est. Priority Date: 12/28/2009
• Status: Abandoned Application

• Current Assignee: Nissin Kogyo Company Limited (Hitachi, Ltd.), Shinshu University National University Corporation, Schlumberger Technology Corporation (SLB)
• Original Assignee: Nissin Kogyo Company Limited (Hitachi, Ltd.), Mefs Kabushiki Kaisha, Shinshu University National University Corporation, Schlumberger Technology Corporation (SLB)
• Inventors: IINOU, Satoshi, MADHAVAN, Raghu, INUKAI, Shigeki, ITO, Masaei, UEKI, Hiroyuki, ENDO, Morinobu, NOGUCHI, Toru
• Application Number:
  US12/647,948
• Publication Number:
  US 20110156357A1
• Time in Patent Office: Days
• US Class Current: 277/336
• CPC Class Codes: C09K 2200/0208 Carbon
• CPC Class Codes: C09K 2200/0282 Carbon fibres
• CPC Class Codes: C09K 3/1009 Fluorinated polymers, e.g. PTFE
• CPC Class Codes: F04C 13/008 Pumps for submersible use, i.e. down-hole pumping
• CPC Class Codes: F04C 2/1075 Construction of the stationary member
• CPC Class Codes: F05C 2225/00 Synthetic polymers, e.g. plastics; Rubber
• CPC Class Codes: F05C 2253/04 Composite, e.g. fibre-reinforced
• CPC Class Codes: F16J 15/3284 characterised by their structure; Selection of materials
• CPC Class Codes: Y10T 428/249921 Web or sheet containing structurally defined element or component
• CPC Class Codes: Y10T 428/25 Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
• CPC Class Codes: Y10T 428/256 Heavy metal or aluminum or compound thereof
• CPC Class Codes: Y10T 428/259 Silicic material

Abstract

A dynamic seal member includes a ternary fluoroelastomer (FKM) and carbon nanofibers. The carbon nanofibers are carbon nanofibers having an average diameter of 10 to 20 nm, or carbon nanofibers having an average diameter of 60 to 110 nm and subjected to a low-temperature heat treatment. The carbon nanofibers having an average diameter of 60 to 110 nm and subjected to the low-temperature heat treatment have a ratio (D/G) of a peak intensity D at around 1300 cm⁻¹ to a peak intensity G at around 1600 cm⁻¹ measured by Raman scattering spectroscopy of more than 0.9 and less than 1.6. The dynamic seal member has a number of cycles to fracture of 10 or more when subjected to a tension fatigue test at a temperature of 200° C., a maximum tensile stress of 2.5 N/mm, and a frequency of 1 Hz. The dynamic seal member exhibits excellent heat resistance and abrasion resistance.

Claims

1. A dynamic seal member comprising a ternary fluoroelastomer (FKM) and carbon nanofibers, the carbon nanofibers being carbon nanofibers having an average diameter of 10 to 20 nm, or carbon nanofibers having an average diameter of 60 to 110 nm and subjected to a low-temperature heat treatment, the carbon nanofibers having an average diameter of 60 to 110 nm and subjected to the low-temperature heat treatment having a ratio (D/G) of a peak intensity D at around 1300 cm⁻

1 to a peak intensity G at around 1600 cm<sup>−

1</sup> measured by Raman scattering spectroscopy of more than 0.9 and less than 1.6, the dynamic seal member having a number of cycles to fracture of 10 or more when subjected to a tension fatigue test at a temperature of 200°

C., a maximum tensile stress of 2.5 N/mm, and a frequency of 1 Hz.

2. The dynamic seal member according to claim 1, the dynamic seal member including 0.5 to 30 parts by mass of the carbon nanofibers having an average diameter of 10 to 20 nm and 0 to 50 parts by mass of a filler having an average particle diameter of 5 to 300 nm based on 100 parts by mass of the ternary fluoroelastomer (FKM), the amount of the carbon nanofibers and the amount of the filler satisfying the following expressions (1) and (2),

Wt=0.09W1+W2  

 

(1)

5≦

Wt≦

30  

 

(2)

W1;

amount (parts by mass) of filler, and

W2;

amount (parts by mass) of carbon nanofibers.

3. The dynamic seal member according to claim 1, the dynamic seal member including 4 to 30 parts by mass of the carbon nanofibers having an average diameter of 60 to 110 nm and subjected to the low-temperature heat treatment, and 0 to 60 parts by mass of a filler having an average particle diameter of 5 to 300 nm based on 100 parts by mass of the ternary fluoroelastomer (FKM), the amount of the carbon nanofibers and the amount of the filler satisfying the following expressions (3) and (4),

Wt=0.1W1+W2  

 

(3)

10≦

Wt≦

30  

 

(4)

W1;

amount (parts by mass) of filler, and

W2;

amount (parts by mass) of carbon nanofibers.

4. The dynamic seal member according to claim 1, the dynamic seal member having a hardness of less than 80, and having a number of cycles to fracture of 50 or more when subjected to a tension fatigue test at a temperature of 200°

C., a maximum tensile stress of 2 N/mm, and a frequency of 1 Hz.

5. The dynamic seal member according to claim 1, the dynamic seal member having a hardness of 80 or more, and having a number of cycles to fracture of 300 or more when subjected to a tension fatigue test at a temperature of 200°

C., a maximum tensile stress of 2 N/mm, and a frequency of 1 Hz.

6. The dynamic seal member according to claim 1, the dynamic seal member having an abrasion loss Wa of 0.010 to 0.070 cm³/N·

m when subjected to a high-pressure abrasion test at 25°

C., the abrasion loss Wa satisfying the following expression (5),

Wa=(g₂−

g₁)/(P·

L·

d)  

 

(5)

g₁;

mass (g) of specimen before abrasion test,

g₂;

mass (g) of specimen after abrasion test,

P;

load (N) of weight,

L;

abrasion distance (m), and

d;

specific gravity (g/cm³).

7. The dynamic seal member according to claim 1, the dynamic seal member being used for an oilfield apparatus.

8. The dynamic seal member according to claim 7, wherein the oilfield apparatus is a logging tool that performs a logging operation in a borehole.

9. The dynamic seal member according to claim 7, the dynamic seal member being an endless dynamic seal member that is disposed in the oilfield apparatus.

10. The dynamic seal member according to claim 7, the dynamic seal member being a stator of a fluid-driven motor that is disposed in the oilfield apparatus.

11. The dynamic seal member according to claim 10, wherein the fluid-driven motor is a mud motor.

12. The dynamic seal member according to claim 7, the dynamic seal member being a rotor of a fluid-driven motor that is disposed in the oilfield apparatus.

13. The dynamic seal member according to claim 12, wherein the fluid-driven motor is a mud motor.

14. The dynamic seal member according to claim 1, wherein the ternary fluoroelastomer (FKM) has a fluorine content of 66 to 70 mass %, a Mooney viscosity (ML₁₊₄121°

C.) center value of 25 to 65, and a glass transition temperature of 0°

C. or less.

15. The dynamic seal member according to claim 1, wherein the carbon nanofibers have an average rigidity of 3 to 12 before the carbon nanofibers are mixed into the ternary fluoroelastomer (FKM), the rigidity being defined by Lx÷

D (Lx;

distance between adjacent defects of carbon nanofiber, D;

diameter of carbon nanofiber).

16. The dynamic seal member according to claim 2, wherein the filler is carbon black having an average particle diameter of 10 to 300 nm.

17. The dynamic seal member according to claim 3, wherein the filler is carbon black having an average particle diameter of 10 to 300 nm.

18. The dynamic seal member according to claim 2, wherein the filler is at least one material selected from silica, talc, and clay, and has an average particle diameter of 5 to 50 nm.

19. The dynamic seal member according to claim 3, wherein the filler is at least one material selected from silica, talc, and clay, and has an average particle diameter of 5 to 50 nm.