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BLOW MOLD AND BACKFILL MANUFACTURING PROCESS

  • US 20110165368A1
  • Filed: 03/15/2011
  • Published: 07/07/2011
  • Est. Priority Date: 10/03/2005
  • Status: Active Grant
First Claim
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1. A foam product comprising:

  • a unitary skin wall surrounding an interior;

    a mounting area on an underside of the skin wall, the mounting area having a width and a length, and the mounting area being configured to mate with a mounting assembly attached to an article of furniture;

    an incision on the underside of the skin wall, the incision separate from the mounting area;

    a bracket positioned within the skin interior; and

    foam substantially filling the skin interior and securing the bracket in place within the skin wall;

    wherein the underside of the skin wall has a width;

    the incision has a width;

    the width of the mounting area is less than the width of the underside of the skin wall;

    the width of the incision is less than the width of the underside of the skin wall; and

    the width of the incision is greater than the width of the mounting area.

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