THREE-DIMENSIONAL SILICONE-RUBBER BONDED OBJECT

• US 20110171480A1
• Filed: 09/15/2009
• Published: 07/14/2011
• Est. Priority Date: 09/16/2008
• Status: Abandoned Application

• Current Assignee: Asahi Rubber Inc., Sulfur Chemical Institute Incorporated
• Original Assignee: Asahi Rubber Inc., Sulfur Chemical Institute Incorporated
• Inventors: Mori, Kunio, Takagi, Kazuhisa
• Application Number:
  US13/119,099
• Publication Number:
  US 20110171480A1
• Time in Patent Office: Days
• US Class Current: 428/447
• CPC Class Codes: B32B 15/08 of synthetic resin
• CPC Class Codes: B32B 15/20 comprising aluminium or copper B32B15/016 and B32B15/017 take precedence
• CPC Class Codes: B32B 2311/00 Metals, their alloys or their compounds
• CPC Class Codes: B32B 2319/00 Synthetic rubber natural rubber B32B2317/22
• CPC Class Codes: B32B 25/08 of synthetic resin
• CPC Class Codes: B32B 27/08 of synthetic resin
• CPC Class Codes: B32B 27/283 comprising polysiloxanes
• CPC Class Codes: B32B 38/0008 Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation heat treatment B32B38/0036
• CPC Class Codes: B32B 9/005 comprising one layer of ceramic material, e.g. porcelain, ceramic tile layered products with at least two ceramic layers composed mainly of ceramic B32B18/00
• CPC Class Codes: C08G 77/16 to hydroxyl groups
• CPC Class Codes: C08J 2383/04 Polysiloxanes
• CPC Class Codes: C08J 5/12 Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
• CPC Class Codes: C09J 183/04 Polysiloxanes
• CPC Class Codes: Y10T 428/31663 As siloxane, silicone or silane

Abstract

A simple silicone-rubber bonded object is provided in which non-flowable substrates, i.e., a three-dimensional silicone rubber elastic substrate molded beforehand and an adherend substrate, were able to be tenaciously bonded to each other without using a flowable curable adhesive or pressure-sensitive adhesive and which is inexpensive and has high productivity. The silicone-rubber bonded object comprises a three-dimensional silicone rubber elastic substrate having hydroxyl groups on the surface and an adherend substrate having hydroxyl groups on the surface, the substrates having been laminated to each other through covalent bonding between the hydroxyl groups of both. The elastic substrate and/or the adherend substrate has undergone corona discharge treatment and/or plasma treatment, whereby the hydroxyl groups have been formed on the surface thereof.

Claims

1. A silicone-rubber bonded object comprising;

a three-dimensional silicone rubber elastic substrate having hydroxyl groups on a surface thereof laminated with an adherend substrate having hydroxyl groups on a surface thereof,

and the substrates being connected to each other through covalent bonds between the hydroxyl groups of both.

2. The silicone-rubber bonded object according to claim 1, wherein the hydroxyl groups are formed on the surfaces by a corona discharge treatment and/or a plasma treatment over the elastic substrate and/or the adherend substrate.

3. The silicone-rubber bonded object according to claim 1, wherein the covalent bonds are ether bonds.

4. The silicone-rubber bonded object according to claim 1, wherein the hydroxyl groups on the elastic substrate or the hydroxyl groups on the adherend substrate are formed by de-blocking.

5. The silicone-rubber bonded object according to claim 1, wherein the adherend substrate is made of metal, resin, ceramics, or crosslinked rubber.

6. The silicone-rubber bonded object according to claim 1, wherein the hydroxyl groups of the elastic substrate and the hydroxyl groups of the adherend substrate are combined by the covalent bonds through polysiloxane that is connected to both of the hydroxyl groups of the elastic substrate and the adherend substrate.

7. The silicone-rubber bonded object according to claim 6, wherein the polysiloxane comprises;

p repeating unit or units of —

{O—

Si(-A¹)(-B¹)}—

,

q repeating unit or units of —

{O—

Ti(-A²)(-B²)}—

, and

r repeating unit or units of —

{O—

Al(-A³)}-;

wherein in each repeating unit, p and q each is the number of 0 or 2 to 200, r is the number of 0 or 2 to 100, and p+q+r>

2;

each of -A¹, -A² and -A³ is either one of a group of —

CH₃, —

C₂H₅, —

CH═

CH₂, —

CH(CH₃)₂, —

CH₂CH(CH₃)₂, —

C(CH₃)₃, —

C₆H₅ or —

C₆H₁₂, or a reactive group for forming the covalent bond being selected from the group consisting of —

OCH₃, —

OC₂H₅, —

OCH═

CH₂, —

OCH(CH₃)₂, —

OCH₂CH(CH₃)₂, —

OC(CH₃)₃, —

OC₆H₅ and —

OC₆H₁₂;

each of —

B¹ and —

B² is either one of a group of —

N(CH₃)COCH₃ or —

N(C₂H₅)COCH₃, or a reactive group for forming the covalent bond being selected from the group consisting of —

OCH₃, —

OC₂H₅, —

OCH═

CH₂, —

OCH(CH₃)₂, —

OCH₂CH(CH₃)₂, —

OC(CH₃)₃, —

OC₆H₅, —

OC₆H₁₂, —

OCOCH₃, —

OCOCH(C₂H₅)C₄H₉, —

OCOC₆H₅, —

ON═

C(CH₃)₂ and —

OC(CH₃)═

CH₂; and

at least one of the -A¹, -A², -A³, —

B¹ and —

B² in the repeating units having positive number of p, q or r is the reactive group.

8. The silicone-rubber bonded object according to claim 1, wherein on both surfaces of the elastic substrate, the adherend substrates are each bonded.

9. The silicone-rubber bonded object according to claim 8, wherein each of the adherend substrates is made of a same or a different kind of material.

10. The silicone-rubber bonded object according to claim 9, wherein a plurality of pairs of the elastic substrate and the adherend substrate are laminated.

11. A method for manufacturing a silicone-rubber bonded object comprising;

a lamination step for laminating a three-dimensional silicone rubber elastic substrate having hydroxyl groups on a surface thereof with an adherend substrate having hydroxyl groups on a surface thereof; and

a bond step for bonding the substrates to each other through covalent bonds formed between the hydroxyl groups of both at 0 to 200°

C. under a load treatment or a reduced pressure treatment.

12. The method for manufacturing a silicone-rubber bonded object according to claim 11, wherein further comprises;

performing a corona discharge treatment and/or a plasma treatment of the surface of the elastic substrate and/or the surface of the adherend substrate to generate the hydroxyl groups; and

then performing the lamination step.

13. The method for manufacturing a silicone-rubber bonded object according to claim 12, wherein further comprises;

an apply step for applying a polysiloxane, which is to be combined to both the hydroxyl groups of the elastic substrate and the hydroxyl groups of the adherend substrate, on the elastic substrate or the adherend substrate which is subjected to either of the treatments, and then performing the lamination step.