SYSTEM AND METHOD USED FOR CONFIGURATION OF AN INSPECTION COMPLIANCE TOOL WITH MACHINE READABLE TAGS AND THEIR ASSOCIATIONS TO INSPECTED COMPONENTS

• US 20110173127A1
• Filed: 01/08/2010
• Published: 07/14/2011
• Est. Priority Date: 01/08/2010
• Status: Abandoned Application

• Current Assignee: SecureNet Solutions Group, LLC
• Original Assignee: SecureNet Solutions Group, LLC
• Inventors: Ierymenko, Adam, Ho, Albert, Hussain, Daniar, Siegel, Marc, Tossing, Christopher
• Application Number:
  US12/684,802
• Publication Number:
  US 20110173127A1
• Time in Patent Office: Days
• US Class Current: 705/317
• CPC Class Codes: G05B 19/409 characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters G05B19/408, G05B19/4093 take precedence
• CPC Class Codes: G05B 19/418 Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
• CPC Class Codes: G06Q 10/00 Administration; Management
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
• CPC Class Codes: G06Q 30/018 Certifying business or products
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present invention relates to configuration of inspection systems and compliance verification systems using a handheld device and a remote database. Disclosed here is a method for configuring a project having one or more installation of assets for use with an industrial inspection compliance system, including the steps of (a) defining an installation and storage area for the project; (b) assigning the assets uniquely into the one or more installation or storage area; (c) segmenting each asset into components; (d) assigning logical inspection points for the project, installations, and the assets; (e) defining inspection criteria for each logical inspection point; (f) assigning tag locations for a machine-readable tag having a unique serial number at or near each logical inspection point; (g) capturing a media sample of each logical inspection point; (h) capturing location coordinates for each logical inspection point; and (i) requiring the collection of data such as a unique machine-readable tag serial number, media sample, location coordinates, and an encrypted security signature to confirm that the inspection actions actually occurred.

Claims

1. A method for configuring assets for use with an industrial inspection compliance system, comprising the steps of:

assigning one or more logical inspection points to each components of the assets;

defining one or more inspection criteria according to one or more safety standards documents for one or more of the logical inspection points, the safety standard documents containing one or more safety code standards which an inspector can reference in justifying a violation or a work order to correct a violation;

assigning tag locations for a radio-frequency identification (RFID) tag having a unique serial number at or near one or more of the logical inspection points;

capturing a photograph of one or more of the logical inspection points;

capturing global positioning system (GPS) coordinates of one or more of the logical inspection points; and

encapsulating a unique data object for at least one of the logical inspection points using a computer processor, each data object storing the unique RFID tag serial number at said logical inspection point, the photograph of said logical inspection point, and the GPS coordinates of said logical inspection point, which the industrial inspection compliance system later uses to ensure compliance by ensuring actual visitation to said logical inspection point,

wherein the industrial inspection compliance system can annotate the photograph at one or more of the logical inspection points to indicate a safety violation according to one of the safety documents.

2. The method as recited in claim 1, further comprising:

inputting asset information corresponding to one or more of the logical inspection points.

3. The method as recited in claim 1, further comprising:

capturing a photograph of a location of one or more of the RFID tags;

cropping each photograph to a desired size using two touches; and

annotating status information for said RFID tag.

4. The method as recited in claim 1, further comprising:

assigning each RFID tag a unique serial number; and

attaching each RFID tag at each unique asset.

5. The method as recited in claim 1, further comprising:

selecting one or more components that are to be inspected as part of the industrial inspection.

6. The method as recited in claim 5, further comprising:

assigning an organizational tree that encompasses an assembly of the assets, and the components.

7. The method as recited in claim 1, further comprising:

utilizing previously inputted setup information, and components already in a central database; and

submitting new asset information and component information to the central database.

8. The method as recited in claim 1, further comprising:

inputting data into a template containing required codes needed for automated future post-inspection report generation.

9. The method as recited in claim 1, further comprising:

defining one or more biometric signatures that must be satisfied by an inspector using the industrial inspection system to authenticate an authority of the inspector.

10. The method of claim 9, wherein the biometric signature is selected from the group consisting of signature, RFID swipe of card badge, photograph of inspector, and thumbprint.

11. The method as recited in claim 1, further comprising:

adding parts from a list of parts previously uploaded into the central database.

12. The method as recited in claim 1, further comprising:

retrieving one or more reference documents from the central database;

selecting an excerpt from the one or more reference documents; and

inserting the excerpt into an inspection template.

13. The method as recited in claim 1, further comprising:

sending one or more alerts on selected criteria, wherein the selected criteria include patterns of events having to do with inspectors, patterns of events having to do with assets, and patterns of events having to do with manufacturer'"'"'s warranty.

14. A computer system for configuring assets for use with an industrial inspection compliance system, the system comprising:

one or more memories for storing program code;

one or more communication links to a remote database storing all configuration data related to the industrial inspection compliance system; and

one or more processors, operatively connected to the one or more memories, for executing the stored program code, which when executed causes the system to perform a process comprising the steps of;

assigning one or more logical inspection points to each component of the assets;

defining one or more inspection criteria for one or more of the logical inspection points;

assigning tag locations for radio frequency identification (RFID) tag having a unique serial number at one or more of the logical inspection points;

capturing a photograph of one or more of the logical inspection points;

capturing global positioning system (GPS) coordinates for one or more of the logical inspection points; and

encapsulating a unique data object for one or more of the logical inspection points using a computer processor, each data object storing the unique RFID tag serial number at said logical inspection point, the photograph of said logical inspection point, and the GPS coordinates of said logical inspection point, which the industrial inspection compliance system later uses to ensure compliance by ensuring actual visitation to said logical inspection point.

15. The system as recited in claim 14, wherein the one or more processors execute a process further comprising:

assigning an organizational tree for each installation that encompasses an assembly of the assets, and the components.

16. The system as recited in claim 14, wherein the one or more processors execute a process further comprising:

utilizing previously inputted setup information, assets, and components already in a central database; and

submitting new asset information component information to the central database.

17. The system as recited in claim 14, wherein the one or more processors execute a process further comprising:

defining one or more biometric signatures that must be satisfied by an inspector using the industrial inspection system to authenticate an authority of the inspector.

18. The system as recited in claim 14, wherein the one or more processors execute a process further comprising:

retrieving one or more reference documents from the central database;

selecting an excerpt from the one or more reference documents; and

inserting the excerpt into an inspection template.

19. The system as recited in claim 14, wherein the one or more processors execute a process further comprising:

sending one or more alerts on selected criteria, wherein the selected criteria include patterns of events having to do with inspectors, patterns of events having to do with assets, and patterns of events having to do with manufacturer'"'"'s warranty.

20. A method for configuring a project for use with an industrial inspection compliance system, comprising the steps of:

defining one or more inspection criteria according to one or more safety standards documents for one or more logical inspection points of the project, wherein the safety standard documents contain one or more safety code standards which an inspector can reference in justifying a violation or a work order to correct the violation; and

encapsulating a unique data object for at least one of the logical inspection points using a computer processor, each data object storing a unique radio frequency identification (RFID) tag serial number, a photograph, and global positioning system (GPS) coordinates of said logical inspection point, which the industrial inspection compliance system later uses to ensure compliance by ensuring actual visitation to said logical inspection point.