INFLATABLE MATTRESS AND METHOD OF OPERATING SAME

• US 20110173758A1
• Filed: 06/22/2009
• Published: 07/21/2011
• Est. Priority Date: 06/20/2008
• Status: Abandoned Application

• Current Assignee: Tempur-Pedic Management Incorporated (Tempur Sealy International, Inc.)
• Original Assignee: Tempur-Pedic Management Incorporated (Tempur Sealy International, Inc.)
• Inventors: Fontaine, Ricky Jay
• Application Number:
  US13/000,205
• Publication Number:
  US 20110173758A1
• Time in Patent Office: Days
• US Class Current: 5/709
• CPC Class Codes: A61G 7/05715 with modular blocks, or inserts, with layers of different material
• CPC Class Codes: A61G 7/05776 with at least two groups of alternately inflated chambers

Abstract

A body support having a number of fluid cells received within respective apertures in one or more layers of foam is described and illustrated. In some embodiments, the fluid cells are in two or more different groups, each of which can be selectively inflated and deflated to increase or decrease pressure against a user'"'"'s body at different locations across the body support. Each of the fluid cells in each group can be individually surrounded by foam, can be covered by a layer of foam, and can be separated from other fluid cells in the same group by one or more fluid cells from another group. Accordingly, in some embodiments, the cells of one group can be inflated and deflated while or after the cells of another group are deflated and inflated, respectively, to reduce the opportunity for pressure points to generate discomfort of the user.

Claims

1. A body support for supporting at least a portion of a user, the body support comprising:

a first layer of foam defining a plurality of apertures;

a first plurality of cells at least partially filled with fluid;

a second plurality of cells at least partially filled with fluid, at least one cell of the second plurality of cells positioned between two cells of the first plurality of cells;

a second layer of foam covering the first and second plurality of cells; and

a control system operable to selectively inflate at least one of the cells in the first plurality of cells to the exclusion of at least one of the cells in the second plurality of cells, and to selectively inflate at least one of the cells in the second plurality of cells to the exclusion of at least one of the cells in the first plurality of cells, wherein inflation of a cell in either plurality of cells biases at least a portion of the second layer of foam with respect to the first layer of foam.

2. The body support of claim 1, wherein in at least one state of the body support, the first plurality of cells is blocked from fluid communication with the second plurality of cells.

3. The body support of claim 1, wherein each cell contains foam.

4. The body support of claim 3, wherein each cell has a substantially cylindrical shape defining a longitudinal axis of each cell, and wherein at least a portion of the length of each cell is substantially filled with a cylindrical piece of foam.

5. The body support of claim 3, wherein the foam within each cell comprises a layer of a first foam and an underlying layer of second foam different from the first foam.

6. The body support of claim 3, further comprising an elongated aperture extending through the foam through which fluid can flow.

7. The body support of claim 3, wherein the foam within each cell is spaced a distance from the top surface of the cell.

8. The body support of claim 1, wherein each cell of the first and second plurality of cells has a portion that expands and contracts in length responsive to fluid pressure changes in the cell to extend and contract a portion of the cell out of and into an aperture of the first foam layer, respectively.

9. The body support of claim 8, wherein expansion of each cell of the first and second plurality of cells causes the second foam layer to be lifted in a direction away from the first foam layer.

10. The body support of claim 8, wherein contraction of each cell of the first and second plurality of cells causes the second foam layer to be retracted below a position in which the second foam layer is substantially flat.

11. The body support of claim 1, wherein the cell includes a cylindrical portion and a bellows shaped portion.

12. The body support of claim 1, wherein the first layer of foam comprises visco-elastic foam substantially surrounding vertical walls of each cell.

13. The body support of claim 1, wherein the cell includes a port in a bottom surface of the cell.

14. The body support of claim 1, further comprising a third layer of foam located between the first and second layers of foam and defining a plurality of apertures therethrough substantially aligned with the plurality of apertures in the first layer of foam, wherein the first and second pluralities of cells extend through the plurality of apertures in the third layer of foam.

15. The body support of claim 1, wherein the first and second pluralities of cells are positioned in respective arrays across the body support.

16. The body support of claim 1, wherein the cells of the first and second pluralities of cells alternate in position with respect to one another across at least one of a length and a width of the body support.

17. A body support for supporting at least a portion of a user, the body support comprising:

a plurality of cells each having an upper surface and a lower surface, the plurality of cells including a first plurality of cells each individually covered and surrounded by foam and a second plurality of cells each individually covered and surrounded by foam, the first plurality of cells and the second plurality of cells positioned such that any two cells of the first plurality of cells are separated by at least one cell of the second plurality of cells;

a pump; and

a control system coupled to the pump and operable to inflate the first plurality of cells to the exclusion of the second plurality of cells, and to inflate the second plurality of cells to the exclusion of the first plurality of cells;

wherein each cell defines a first height when deflated and a greater second height when inflated to lift and lower foam covering the cell and to thereby change the shape of a top surface of the body support.

18. The body support of claim 17, wherein the foam covering each of the plurality of cells is a layer of foam extending across the plurality of cells.

19. The body support of claim 17, wherein the first and second pluralities of cells are positioned in respective arrays across the body support.

20. The body support of claim 17, wherein the cells of the first and second pluralities of cells alternate in position with respect to one another across at least one of a length and a width of the body support.

21. The body support of claim 17, further comprising:

a first bladder selectively inflatable by the control system to tilt the body support in a first direction; and

a second bladder selectively inflatable by the control system to tilt the body support in a second direction.

22. A method of changing pressure points on a user'"'"'s body against a body support, the method comprising:

inflating a first plurality of cells separated from the user'"'"'s body by a layer of foam and each individually surrounded by foam;

lifting first areas of the layer of foam atop each of the first plurality of cells by inflating the first plurality of cells;

increasing pressure exerted upon the user'"'"'s body by the body support at the first areas of the layer of foam by lifting the first areas of the layer of foam;

deflating the first plurality of cells;

lowering the first areas of the layer of foam by deflating the first plurality of cells;

decreasing pressure exerted upon the user'"'"'s body by the body support at the first areas of the layer of foam by lowering the first areas of the layer of foam;

inflating a second plurality of cells to at a time when the first plurality of cells are deflating or are deflated, each of the second plurality of cells individually surrounded by foam, separated from the user'"'"'s body by the layer of foam, and separated from adjacent cells of the second plurality of cells by at least one cell of the first plurality of cells;

lifting second areas of the layer of foam atop each of the second plurality of cells by inflating the second plurality of cells; and

increasing pressure exerted upon the user'"'"'s body by the body support at the second areas of the layer of foam by lifting the second areas of the layer of foam.