CHARGER AND METHOD FOR CHARGING FOR SILVER ZINC BATTERIES

• US 20110175571A1
• Filed: 10/20/2008
• Published: 07/21/2011
• Est. Priority Date: 10/19/2007
• Status: Abandoned Application

• Current Assignee: ZPower, LLC
• Original Assignee: ZPower, LLC
• Inventors: Huang, Biying, Renken, Troy, Powers, Tim
• Application Number:
  US12/738,338
• Publication Number:
  US 20110175571A1
• Time in Patent Office: Days
• US Class Current: 320/112
• CPC Class Codes: H01M 10/32 Silver accumulators H01M10/34 takes precedence
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0032 disconnection of loads if battery is not under charge, e.g. in vehicle if engine is not running
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A zinc alkaline rechargeable battery pack is disclosed. The zinc alkaline rechargeable battery pack includes a casing including a plurality of electrochemical cells and recharging management circuitry. Each cell of the plurality of electrochemical cells includes an alkaline electrolyte, an anode and a cathode. The anode comprises zinc. The cathode comprises silver, an oxide of silver, silver metal, or a combination of the silver, the oxide of silver and the silver metal. The alkaline electrolyte includes an aqueous hydroxide of an alkali metal. The recharging management circuitry is connected to the plurality of electrochemical cells. The recharging management circuitry includes a processor, a first voltage detector/controller connected to the processor, a second voltage detector/controller connected to the processor, and a current sensor connected to the processor. The first voltage detector/controller, the second voltage detector/controller and current sensor are connected to the plurality of electrochemical cells. A system for charging a zinc alkaline rechargeable battery pack is also disclosed. A method for charging the rechargeable battery pack is also disclosed.

Claims

1. A zinc alkaline rechargeable battery pack, comprising:

a plurality of electrochemical cells, wherein each cell comprises an alkaline electrolyte, an anode, and a cathode, wherein the anode comprises zinc, the cathode comprises silver, an oxide of silver, silver metal, or any combination thereof, and the alkaline electrolyte comprises an aqueous hydroxide of an alkali metal; and

recharging management circuitry that is connected to the plurality of electrochemical cells, wherein the recharging management circuitry comprises

a processor,

a first voltage detector/controller connected to the processor,

a second voltage detector/controller connected to the processor, and

a current sensor connected to the processor, wherein the first voltage detector/controller, the second voltage detector/controller, and the current sensor are connected to the electrochemical cells.

2. The zinc alkaline rechargeable battery pack according to claim 1, wherein the plurality of electrochemical cells further comprises a first bank of cells that comprises three electrochemical cells, and a second bank of cells that comprises three electrochemical cells, wherein the current sensor is connected to both of the first bank of cells and the second bank of cells, the first voltage detector/controller is connected to the first bank of cells, and the second voltage detector/controller is connected to the second bank of cells.

3. The zinc alkaline rechargeable battery pack according to claim 1, wherein the recharging management circuitry further comprises

a charge field effect transistor connected to the first voltage detector/controller and the processor, and

a discharge field effect transistor connected to the second voltage detector/controller and the processor.

4. The zinc alkaline rechargeable battery pack according to claim 3, wherein the recharging management circuitry defines a first end of an interface comprising

at least one first node extending from the charge field effect transistor,

at least one second node extending from the discharge field effect transistor, and

a serial communication bus extending from the processor.

5. The zinc alkaline rechargeable battery pack according to claim 4, wherein the first node and the second node define means for connecting the recharging management circuitry to an AC/DC converter of an external device that is coupled to a power source;

and

the serial communication bus defines means for connecting the recharging management circuitry to a host controller of the external device.

6. The zinc alkaline rechargeable battery pack according to claim 4, wherein the recharging management circuitry defines

means for detecting a maximum voltage of at least one cell of the plurality of electrochemical cells,

means for detecting a maximum charging capacity of the cell,

means for reducing a constant current applied to the cell when the cell has been charged to about the maximum voltage, and

means for arresting the constant current applied to the cell when the cell has been charged to about the maximum charging capacity.

7. The zinc alkaline rechargeable battery pack according to claim 6, wherein means for detecting the maximum voltage of at least one cell of the plurality of electrochemical cells comprises one or more of the first voltage detector/controller and the second voltage detector/controller, and means for detecting the maximum charging capacity of the cell comprises the current sensor.

8. The zinc alkaline rechargeable battery pack according to claim 4 further comprising

a casing, and

an input device extending from the casing, wherein the input device is connected to the processor, and a pre-set maximum charging voltage of at least one cell of the plurality of electrochemical cells and a pre-set maximum charging capacity of the cell is programmed into one or more of the processor and the serial communication bus.

9. The zinc alkaline rechargeable battery pack according to claim 8, wherein the input device is a binary controller, wherein the binary controller comprises a button, touchpad, mouse, lever, keyboard, joystick, or trackball.

10. The zinc alkaline rechargeable battery pack according to claim 8, wherein the input device defines

means for manipulating one or more of the pre-set maximum voltage of at least one cell of the plurality of electrochemical cells and the pre-set maximum charging capacity of the cell.

11. A system for charging a zinc alkaline rechargeable battery pack, comprising:

a host device comprising

an AC/DC converter and a host controller; and

a casing removably-coupled to the host device at an interface, wherein the casing comprises

a plurality of electrochemical cells, wherein each electrochemical cell comprises an alkaline electrolyte, an anode, and a cathode, wherein the anode comprises zinc, the cathode comprises silver, an oxide of silver, silver metal, or any combination thereof, and the alkaline electrolyte comprises an aqueous hydroxide of an alkali metal; and

recharging management circuitry associated with one of the host device or the casing, wherein the recharging management circuitry is connected to the plurality of electrochemical cells, and the recharging management circuitry comprises

a processor,

a first voltage detector/controller connected to the processor,

a second voltage detector/controller connected to the processor, and

a current sensor connected to the processor, wherein the first voltage detector/controller, the second voltage detector/controller and current sensor are connected to the plurality of electrochemical cells.

12. The system according to claim 11, wherein the plurality of electrochemical cells comprises

a first bank of electrochemical cells comprising three electrochemical cells, and

a second bank of electrochemical cells comprising three electrochemical cells, wherein the current sensor is connected to both of the first bank of cells and the second bank of cells, the first voltage detector/controller is connected to the first bank of cells, and the second voltage detector/controller is connected to the second bank of cells.

13. The system according to claim 11, wherein the recharging management circuitry further comprises:

a charge field effect transistor connected to the first voltage detector/controller and the processor, and

a discharge field effect transistor connected to the second voltage detector/controller and the processor.

14. The system according to claim 13, wherein the recharging management circuitry is disposed within the casing and defines a first end of an interface comprising

at least one first node extending from the charge field effect transistor,

at least one second node extending from the discharge field effect transistor, and

a serial communication bus extending from the processor.

15. The system according to claim 14, wherein the first node and the second node define

means for connecting the recharging management circuitry to the AC/DC converter of the external device that is coupled to a power source, wherein the serial communication bus defines

means for connecting the recharging management circuitry to the host controller of the external device.

16. The system according to claim 14, wherein the recharging management circuitry defines

means for detecting a maximum voltage of at least one cell of the plurality of electrochemical cells,

means for detecting a maximum charging capacity of the cell,

means for reducing a constant current applied to the cell when the cell has been charged to about the maximum voltage, and

means for arresting the constant current applied to the cell when the cell has been charged to about the maximum charging capacity.

17. The system according to claim 16, wherein means for detecting the maximum voltage of the cell of the plurality of electrochemical cells comprises one or more of the first voltage detector/controller and the second voltage detector/controller, wherein means for detecting a maximum charging capacity of the cell comprises the current sensor.

18. The system according to claim 14, further comprising

an input device extending from one or more of the host controller of the host device and the processor of the casing, wherein a pre-set maximum charging voltage of at least one cell of the plurality of electrochemical cells and a pre-set maximum charging capacity of the cell is programmed into one or more of the processor and the serial communication bus.

19. The system according to claim 18, wherein the input device is a binary controller, wherein the binary controller includes a button, touchpad, mouse, lever, keyboard, joystick, or trackball.

20. The system according to claim 18, wherein the input device defines

means for manipulating one or more of the pre-set maximum voltage of at least one cell of the plurality of electrochemical cells and the pre-set maximum charging capacity of the cell.

21. The system according to claim 18, wherein the host device includes one or more of a desktop computer workstation, a laptop computer workstation, a portable music player, a portable video player, a cellular phone, digital camera, and a global positioning system device.

22. A method for charging a zinc alkaline rechargeable battery pack, comprising the steps of:

providing a plurality of electrochemical cells, wherein each cell comprises an alkaline electrolyte, an anode, and a cathode, wherein the anode comprises zinc, the cathode comprises silver, an oxide of silver, silver metal, or any combination thereof, and the alkaline electrolyte comprises an aqueous hydroxide of an alkali metal;

providing recharging management circuitry connected to the plurality of electrochemical cells, wherein the recharging management circuitry is provided for

detecting a voltage of at least one cell of the plurality of electrochemical cells,

detecting a charging capacity of the cell,

reducing a constant current applied to the cell when the cell has been charged to about a maximum voltage, and

arresting the constant current applied to the cell when the cell has been charged to about a maximum capacity.

23. The method according to claim 22, wherein, after the reducing a constant current step and prior to the arresting the constant current step, further comprises the steps of

determining if the detected voltage is equal to or greater than the maximum voltage, and, if the detected voltage is equal to or greater than the maximum voltage, further reducing the constant current applied to the at least one cell of the plurality of electrochemical cells;

further detecting the charging capacity of the cell to determine if the cell has been charged to about a maximum capacity; and

looping the determining step and the further detecting step until the charging capacity of the cell has been charged to about the maximum capacity, and, upon charging the cell to about the maximum capacity, advancing the method to the arresting step.

24. The method according to claim 22, further comprising the steps of

providing an interface for permitting the recharging management circuitry to be interfaced with a host device;

and

defining the recharging management circuitry to include a first end of the interface, wherein the first end of the interface comprises

one or more nodes extending from the recharging management circuitry for interfacing the recharging management circuitry with an AC/DC converter of the host device, and

at least a serial communication bus extending from the recharging management circuitry for interfacing the recharging management circuitry with a host controller of the host device.

25. The method according to claim 22, further comprising the step of:

providing an input device connected to the recharging management circuitry for manipulating the maximum capacity of at least one cell of the plurality of electrochemical cells.

26. A method for charging a zinc alkaline rechargeable battery pack, comprising the steps of:

providing a plurality of electrochemical cells, wherein each electrochemical cell comprises an alkaline electrolyte, an anode, and a cathode, wherein the anode comprises zinc, the cathode comprises silver, an oxide of silver, silver metal, or any combination thereof, and the alkaline electrolyte includes an aqueous hydroxide of an alkali metal;

providing a user-defined target capacity of at least one cell of the plurality of electrochemical cells;

measuring an open circuit voltage of at least one electrochemical cell;

determining if the open circuit voltage is greater than or less than an open circuit voltage threshold value; and

calculating a period of time for charging the electrochemical cell; and

limiting a charging period of the electrochemical cell according to the provided user-defined target capacity.

27. The method according to claim 26, wherein the open circuit voltage threshold value is approximately 1.7V.

28. The method according to claim 26 further comprising the steps of:

applying a charge current to the electrochemical cell; and

determining an amount of time for the cell to reach a voltage threshold.

29. The method according to claim 28, wherein the open circuit voltage threshold value is approximately 1.9V.

30. The method according to claim 28 further comprising the step of:

calculating a depth of discharge of the electrochemical cell by utilizing one of a first equation and a second equation, wherein the first equation is utilized if the determined open circuit voltage is greater than the open circuit threshold voltage value, and the second equation is utilized if the determined open circuit voltage is less than the open circuit threshold voltage value.

31. The method according to claim 30 further comprising the step of:

calculating a state of charge of at least one electrochemical cell of the plurality of electrochemical cells by utilizing

the calculated depth of discharge,

the determined amount of time, and

the applied charge current.

32. The method according to claim 31, wherein the calculating the period of time step is conducted by utilizing

the provided a user-defined target capacity,

the calculated state of charge, and

the applied charge current.