LEAD CONNECTOR WITH GLASS BRAZE

• US 20110184480A1
• Filed: 01/25/2011
• Published: 07/28/2011
• Est. Priority Date: 01/28/2010
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Tischendorf, Brad C., Janzig, Darren A., Kast, John E., Thom, Andrew J., Paidosh, Chris J., Lindner, Gerald G.
• Granted Patent: US 8,751,002 B2
• Time in Patent Office: Days
• US Class Current: 607/2
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/187 with spring member in the socket
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement
• CPC Class Codes: Y10T 29/49211 of fused material

Abstract

A medical device lead connector includes two or more electrically conducting contact rings spaced apart by electrically insulating ceramic ring. An electrically insulating glass material fixes the two or more electrically conducting contact rings to the insulating ceramic ring in axial alignment.

Claims

1. A medical device lead connector comprising:

two or more electrically conducting contact rings spaced apart by electrically insulating ceramic ring; and

electrically insulating glass material fixing the two or more electrically conducting contact rings to the insulating ceramic ring in axial alignment.

2. A medical device lead connector according to claim 1, wherein the lead connector comprises a plurality of ring subassemblies fixed in axial alignment and each ring subassembly comprises the electrically insulating ceramic ring fixed between an electrically conducting contact ring and an electrically conducting spacer ring with the electrically insulating glass material.

3. A medical device lead connector according to claim 2, wherein adjacent ring subassemblies are welded together for form a rigid medical device lead connector.

4. A medical device lead connector according to claim 1, wherein the glass insulating material comprises:

30 mol % B₂O₃;

30 to 40 mol % CaO, MgO, SrO, or combinations thereof;

5 mol % La₂O₃;

10 mol % SiO₂; and

15 mol % Al₂O₃.

5. A medical device lead connector according to claim 2, wherein each ring subassembly comprises the ceramic ring fixed between the electrically conducting contact ring, with a first glass braze material, and an electrically conducting spacer ring with a second glass braze material, wherein the first glass braze material has a different glass transition temperature than the second glass braze material.

6. A medical device lead connector according to claim 5, wherein the first glass braze material has a glass transition temperature that is at least 50 degrees centigrade different than the second glass braze material glass transition temperature.

7. An implantable active medical device comprising;

a hermetically sealed housing defining a sealed housing interior;

a power source and electronics in electrical communication and disposed within the sealed housing interior; and

a lead connector projecting into the sealed housing interior and having a closed end, an open end, an outer surface, and an inner surface defining a lead aperture, the lead connector comprising one or more electrically conducting contact rings spaced apart by electrically insulating rings and joined together with electrically insulating glass braze, the one or more electrically conducting contact rings in electrical communication with the electronics, and the glass braze providing a hermetic seal between the lead connector outer surface and the lead connector inner surface.

8. An implantable active medical device according to claim 7, wherein the lead connector comprises a plurality of ring subassemblies fixed in axial alignment.

9. An implantable active medical device according to claim 8, wherein each ring subassembly comprises the glass braze fixing an electrically insulating ring between an electrically conducting contact ring and an electrically conducting spacer ring.

10. An implantable active medical device according to claim 9, wherein the glass braze directly bonds the electrically conducting contact ring and the electrically conducting spacer ring with the electrically insulating ring.

11. An implantable active medical device according to claim 7, wherein the glass insulating material comprises:

30 mot % B₂O₃;

30 to 40 mol % CaO, MgO, SrO, or combinations thereof;

5 mol % La₂O₃;

10 mol % SiO₂; and

15 mol % Al₂O₃.

12. An implantable active medical device according to claim 7, wherein the glass insulating material has a glass transition temperature of less than 700 degrees centigrade.

13. An implantable active medical device according to claim 9, wherein each ring subassembly comprises the electrically insulating ring fixed between the electrically conducting contact ring, with a first glass braze material, and an electrically conducting spacer ring with a second glass braze material, wherein the first glass braze material has a different glass transition temperature than the second glass braze material.

14. An implantable active medical device according to claim 13, wherein the first glass braze material has a glass transition temperature that is at least 50 degrees centigrade different than the second glass braze material has a glass transition temperature.

15. A method of forming a medical device lead connector comprising:

joining an electrically conducting contact ring to a ceramic insulating ring with a first glass braze material having a first glass transition temperature to form a first joined element;

joining an electrically conducting spacer ring to the ceramic insulating ring of the first joined element with a second glass braze material having a second glass transition temperature to form a second joined element, the second glass transition temperature being less than the first glass transition temperature.

16. A method of forming a medical device lead connector according to claim 15, further comprising welding a plurality of joined elements in axial alignment to form a lead connector element.

17. A method of forming a medical device lead connector according to claim 15, wherein the second glass transition temperature is at least 50 degree centigrade less than the first glass transition temperature.

18. A method of forming a medical device lead connector according to claim 16, further comprising placing the lead connector element within a hermetic envelope of an active medical device.

19. A method of forming a medical device lead connector according to claim 16, further comprising electrically connecting the lead connector element to a feedthrough of an active medical device.

20. A method of forming a medical device lead connector comprising:

joining an electrically conducting contact ring to a ceramic insulating ring with a glass braze material having a glass transition temperature to form a first joined element;

joining an electrically conducting spacer ring to the ceramic insulating ring of the first joined element with the glass braze material to form a second joined element, the glass transition temperature being less than 500 degrees centigrade.