POWER ACTUATED VALVE

• US 20110186759A1
• Filed: 04/30/2009
• Published: 08/04/2011
• Est. Priority Date: 04/30/2008
• Status: Abandoned Application

• Current Assignee: Danfoss Polypower A/S (Danfoss A/S)
• Original Assignee: Danfoss Polypower A/S (Danfoss A/S)
• Inventors: Tryson, Michael, Mose, Christopher, Benslimane, Mohamed, Hansen, Morten Kjaer, Thomsen, Benjamin, Iskandarani, Yousef
• Application Number:
  US12/990,333
• Publication Number:
  US 20110186759A1
• Time in Patent Office: Days
• US Class Current: 251/129.01
• CPC Class Codes: F16K 31/02 electric F16K31/004 takes precedence; magnetic
• CPC Class Codes: F16K 99/0001 Microvalves microdevices B81B1/00; manufacture or treatment of devices or systems in or on a substrate B81C1/00; microfluidic structures B01L3/5027; micropumps F04B19/006
• CPC Class Codes: F16K 99/0049 using an electroactive polymer [EAP]

Abstract

The invention provides a power actuated valve comprising a transducer and a housing which forms an inlet for entering fluid into the valve, an exit for exit of the fluid from the valve, and a path between the inlet and the exit, the transducer comprising a laminate with a film of a dielectric polymer material arranged between first and second layers of an electrically conductive material. The film is elastically deformable in response to an electrical field applied between the layers, and the transducer is arranged relative to the path so that a ratio between deformation of the film and a flow condition in the path is established.

Claims

1. A power actuated valve comprising a transducer and a housing which forms an inlet for entering fluid into the valve, an exit for exit of the fluid from the valve, and a path between the inlet and the exit, the transducer comprising a laminate with a film of a dielectric polymer material arranged between first and second layers of an electrically conductive material so that it is elastically deformable in response to an electrical field applied between the layers, wherein the transducer is arranged relative to the path to provide a ratio between deformation of the film and a flow condition in the path.

2. The valve according to claim 1, wherein the film has a first surface and an opposite second surface, at least the first surface comprising a surface pattern of raised and depressed surface portions.

3. The valve according to claim 2, wherein the first electrically conductive layer is deposited onto the surface pattern and has a shape of raised and depressed surface portions which is formed by the surface pattern.

4. The valve according to claim 3, wherein the surface pattern forms a corrugated shape.

5. The valve according to claim 2, wherein the raised and depressed surface portions have a shape which varies periodically along at least one direction of the first surface.

6. The valve according to claim 2, wherein the raised and depressed surface portions have a size which varies periodically along at least one direction of the first surface.

7. The valve according to claim 1, wherein the first electrically conductive layer has a modulus of elasticity being higher than a modulus of elasticity of the film.

8. The valve according to claim 1, wherein the film has a thickness between 90 percent and 110 percent of an average thickness of the film.

9. The valve according to claim 1, wherein the first electrically conductive layer has a thickness which is between 90 percent and 110 percent of an average thickness of the first electrically conductive layer.

10. The valve according to claim 2, wherein the surface pattern comprises waves forming troughs and crests extending in essentially one common direction.

11. The valve according to claim 10, wherein each wave defines a height being a shortest distance between a crest and neighbouring troughs, an average of the heights of the waves is between ⅓

and 20 μ

m.

12. The valve according to claim 1, wherein the film has an average thickness being between 10 and 200 μ

m.

13. The valve according to claim 1, wherein the first electrically conductive layer has a thickness in the range of 0.01-0.1 μ

m.

14. The valve according to claim 2, wherein the second surface is substantially flat.

15. The valve according to claim 1, wherein the laminate comprises a multilayer structure with at least two composites, each composite comprising:

a film made of a dielectric polymer material and having a front surface and a rear surface, the front surface comprising a surface pattern of raised and depressed surface portions, and

a first layer of an electrically conductive material being deposited onto the surface pattern, the electrically conductive layer having a corrugated shape which is formed by the surface pattern of the film.

16. The valve according to claim 15, wherein at least two adjacent composites are arranged with the rear surfaces towards each other.

17. The valve according to claim 15, wherein at least two adjacent composites are arranged with the front surfaces towards each other.

18. The valve according to claim 15, wherein at least two adjacent composites are arranged with the rear surface of one composite towards the front surface of the other composite.

19. The valve according to claim 15, wherein the multilayer structure is made from a number of composites sufficient to achieve an area moment of a cross section for bending of the multilayer structure which is at least 2 times an average of an area moment of inertia of each composite individually.

20. The valve according to claim 15, wherein the surface patterns of each composite are substantially identical.

21. The valve according to claim 1, wherein the first layer is made from metal.

22. The valve according to claim 1, wherein the transducer forms a multilayer structure in which the first and second electrically conductive layers are located adjacently and alternately between layers of the film.

23. The valve according to claim 22, wherein the transducer is formed in such a manner that the laminate, in an unsupported state, fulfils Euler'"'"'s criteria for stability within a normal operating range for the valve.

24. The valve according to claim 1, wherein the valve comprises a valve element, arranged at least partly in the path to change the path when moved relative to the housing, and the transducer is arranged to move the valve element relative to the housing.

25. The valve according to claim 24, wherein the valve element is shaped to form a ball-valve, a butterfly-valve, a gate-valve, a diaphragm-valve, a rotary-valve, a needle-valve, a pinch-valve, a spool-valve, flapper-nozzle valve or a seat-valve.

26. The valve according to claim 1, wherein transducer is arranged at least partly in the path to change the path upon deformation of the polymer.

27. The valve according to claim 1, wherein the transducer is provided so that the deformation causes a change in volume of the film.

28. The valve according to claim 26, comprising a port through which the path extends, wherein the transducer is arranged to cover the port to a various degree in response to deformation of the polymer.

29. The valve according to claim 1, wherein the laminate is rolled to form an elongated transducer.

30. The valve according to claim 29, wherein the transducer has a cylindrical shape.

31. The valve according to claim 29, wherein the transducer has a tubular shape with an outer surface facing outwardly away from the laminate and an inner surface facing inwardly towards an inner conduit.

32. The valve according to claim 29, wherein the laminate is rolled relative to a surface pattern of at least one of the layers so that the deformation of the film causes radial expansion of the transducer.

33. The valve according to claim 29, wherein the laminate is rolled relative to a surface pattern of at least one of the layers so that the deformation of the film causes axial expansion of the transducer and thus variable distance between axially opposite end faces of the transducer.

34. The valve according to claim 29, wherein the housing comprises a tubular outer element forming a conduit, and an inner element arranged in the conduit, the tubular shaped transducer being arranged between an inner surface of the outer element and an outer surface of the inner element.

35. The valve according to claim 34, wherein an outer surface of the tubular transducer is sealed to the inner surface of the outer element and an inner surface of the tubular transducer is sealed to the outer surface of the inner element.

36. The valve according to claim 31, wherein the inner element is tubular and comprises an inner conduit and at least one passage from at least one opening in the outer surface of the inner element to at least one opening in an inner surface of the inner element, the transducer being arranged to selectively cover at least one of the outer openings and uncover the at least one outer opening by deformation of the film.

37. The valve according to claim 34, wherein the transducer constitutes at least a part of the inner element.

38. The valve according to claim 33, wherein the path comprises a seat which cooperates with a sealing one of the end faces to open or close a passage across the seat by deformation of the polymer.

39. The valve according to claim 38, wherein the sealing end face comprises a sealing member of a resilient material.

40. The valve according to claim 1, further comprising a control system in communication with the first and second layers of an electrically conductive material and being adapted to provide a ratio between a desired flow condition in the path and an electrical signal applied to the first and second layers.

41. The valve according to claim 40, wherein the control system is adapted to provide a ratio between a flow condition in the path and an electrical signal measurable on the first and second layers.

42. The valve according to claim 40, wherein the control system is adapted to store a transformation rule which determines a ratio between flow resistance and voltage between the first and second layers.

43. The valve according to claim 40, wherein the control system is adapted to store a transformation rule which determines a ratio between a pressure of a fluid in the passage and capacitance between the first and second layers.

44. The valve according to claim 40, wherein the control system is adapted control an electrical field applied between the layers based on a sensed temperature.

45. The valve according to claim 40, wherein the control system is adapted to determine a flow condition in the path based on capacitance between the first and second layers of electrically conductive material.

46. A system for thermal conduction comprising a source of a thermally conductive fluid, a recipient for the fluid and at least one valve according to claim 1, wherein the layers are connected to an electrical source which is controlled by control means which provides an electrical field based on a sensed temperature.