SWITCHING POWER-SUPPLY APPARATUS

• US 20110188269A1
• Filed: 01/20/2011
• Published: 08/04/2011
• Est. Priority Date: 01/29/2010
• Status: Active Grant

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: HOSOTANI, Tatsuya
• Granted Patent: US 8,837,174 B2
• Time in Patent Office: Days
• US Class Current: 363/21.06
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 3/33584 Bidirectional converters
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

In a switching power-supply apparatus, a primary-side power converter circuit includes a half bridge system and a synchronous rectifier circuit is provided as a rectifier circuit of a secondary-side power converter circuit. An on time ratio of the on time of a first switching element to the on time of a second switching element is controlled so as to provide an operation mode in which energy is regenerated from the secondary side to the primary side when the load is light.

Claims

1. A switching power-supply apparatus comprising:

a direct-current power-supply input unit arranged to input a direct-current input voltage;

a transformer including at least a first primary coil, a first secondary coil, and a second secondary coil;

a half-bridge primary-side power converter circuit that includes a first series circuit connected to both ends of the direct-current power-supply input unit and including a first switch circuit that includes a first switching element, a first capacitor, and a first diode connected in parallel with one another, and a second switch circuit that includes a second switching element, a second capacitor, and a second diode connected in parallel with one another, and both ends of a second series circuit including at least a first input inductor, the first primary coil and an input capacitor being connected to both ends of the first switch circuit or the second switch circuit;

a secondary-side synchronous rectifier circuit including a third switch circuit arranged to rectify a voltage generated by the first secondary coil and including a third switching element, a third capacitor, and a third diode connected in parallel with one another, and a fourth switch circuit arranged to rectify a voltage generated by the second secondary coil and including a fourth switching element, a fourth capacitor, and a fourth diode connected in parallel with one another, the secondary-side synchronous rectifier circuit being arranged to operate due to switching operations of the third switch circuit and the fourth switch circuit being controlled in accordance with complementary switching operations of the first switch circuit and the second switch circuit;

a first inductor arranged so as to smooth currents flowing in the first secondary coil and the second secondary coil; and

a smoothing capacitor connected downstream from the first inductor;

wherein

a load is connected downstream from the smoothing capacitor;

the first switch circuit and the second switch circuit are arranged to perform mutually complementary switching operations before and after a predetermined dead time and to control an on time ratio of an on time of the first switching element to an on time of the second switching element to control power supplied to the load; and

when the load is a light load, an operation mode is performed in which energy is regenerated from the secondary side to the primary side by causing a negative current to flow in a direction opposite to a rectification direction in at least one of the third switching element and the fourth switching element.

5. The switching power-supply apparatus according to claim 1, wherein the transformer is provided in a center-tap full-wave rectifier circuit in which first ends of the first secondary coil and the second secondary coil are connected to each other, a first end of the third switch circuit is connected to a second end of the first secondary coil, a first end of the fourth switch circuit is connected to a second end of the second secondary coil, and a second end of the third switch circuit and a second end of the fourth switch circuit are connected to each other.

6. The switching power-supply apparatus according to claim 1, wherein the third switch circuit is arranged to rectify a voltage generated in the first secondary coil and is connected in parallel with the second secondary coil, the fourth switch circuit is arranged to rectify a voltage obtained by adding the respective voltages generated by the first secondary coil and the second secondary coil and is connected inside a closed loop defined by the second secondary coil and the third switch circuit.

7. The switching power supply apparatus according to claim 1, wherein at least one of the first switch circuit, the second switch circuit, the third switch circuit, and the fourth switch circuit is an electric-field-effect transistor.

8. The switching power-supply apparatus according to claim 7, wherein a time from turning off of the first switching element until turning on of the second switching element or a time from turning off of the second switching element until turning on of the first switching element is set so that the first switching element or the second switching element performs zero voltage switching operation.

9. The switching power-supply apparatus according to claim 1, wherein, when the load is a light load, complementary switching operations of the first switching circuit and the second switching circuit are subjected to intermittent oscillation driving.

10. The switching power-supply apparatus according to claim 6, wherein the fourth switch circuit is defined by a fourth capacitor.

11. The switching power-supply apparatus according to claim 6, wherein secondary-side leakage flux of the transformer defines the first inductor.

12. The switching power-supply apparatus according to claim 6, wherein, in the transformer, the first secondary coil has a magnetic polarity opposite to a magnetic polarity of the second secondary coil, and includes a number of turns less than a number of turns of the second secondary coil.

13. The switching power-supply apparatus according to claim 12, wherein a turn ratio of the number of turns of the first secondary coil to the number of turns of the second secondary coil is about 1:

2.

14. The switching power-supply apparatus according to claim 6, wherein, in the transformer, a degree of magnetic coupling between the first primary coil and the first secondary coil is relatively large and a degree of magnetic coupling between the second secondary coil and other coils is relatively small.

15. The switching power-supply apparatus according to claim 1, wherein the synchronous rectifier circuit is a self-driven synchronous rectifier circuit.

16. The switching power-supply apparatus according to claim 1, wherein the transformer further includes a third secondary coil and the synchronous rectifier circuit is driven based on a voltage generated by the third secondary coil.

17. The switching power-supply apparatus according to claim 1, wherein the transformer further includes a third secondary coil and a fourth secondary coil and, in the synchronous rectifier circuit, the third switch circuit is driven based on a voltage generated by the third secondary coil and the fourth switch circuit is driven based on a voltage generated by the fourth secondary coil.

18. The switching power-supply apparatus according to claim 1, wherein upstream from the direct-current power-supply input unit, a power factor correction converter is provided for which a commercial power supply defines an input power supply thereof and the direct-current input voltage is an output voltage of the power factor correction converter.

2. A switching power-supply apparatus comprising:

a direct-current power-supply input unit arranged to input a direct-current input voltage;

a transformer including at least a first primary coil, a first secondary coil, a second primary coil, and a second secondary coil;

a half-bridge primary-side power converter circuit that includes a series circuit including a first switch circuit that includes a first switching element, a first capacitor, and a first diode connected in parallel with one another, and a second switch circuit that includes a second switching element, a second capacitor, and a second diode connected in parallel with one another, both ends of a second series circuit including at least a first input inductor, the first primary coil, and an input capacitor being connected to both ends of the first switch circuit or the second switch circuit, a capacitor being connected to both ends of a third series circuit including the first switch circuit and the second switch circuit, and the direct-current input voltage being connected to both ends of a fourth series circuit including the first switch circuit and the input capacitor via the second primary coil and a second input inductor;

a secondary-side synchronous rectifier circuit including a third switch circuit arranged to rectify a voltage generated by the first secondary coil and including a third switching element, a third capacitor, and a third diode connected in parallel with one another, and a fourth switch circuit arranged to rectify a voltage generated by the second secondary coil and including a fourth switching element, a fourth capacitor, and a fourth diode connected in parallel with one another, the secondary-side synchronous rectifier circuit being arranged to operate due to switching operations of the third switch circuit and the fourth switch circuit being controlled in accordance with complementary switching operations of the first switch circuit and the second switch circuit;

a first inductor arranged to smooth currents flowing in the first secondary coil and the second secondary coil; and

a smoothing capacitor connected downstream from the first inductor;

wherein

a load is connected downstream from the smoothing capacitor;

the first switch circuit and the second switch circuit are arranged to perform mutually complementary switching operations before and after a predetermined dead time and to control an on time ratio of an on time of the first switching element to an on time of the second switching element to control power supplied to the load; and

when the load is a light load, an operation mode is provided in which energy is regenerated from the secondary side to the primary side by causing a negative current to flow in a direction opposite to a rectification direction in at least one of the third switching element and the fourth switching element.

3. The switching power-supply apparatus according to claim 2, wherein the transformer includes a first transformer, which includes at least the first primary coil and the first secondary coil, and a second transformer, which includes at least the second primary coil and the second secondary coil.

4. The switching power-supply apparatus according to claim 2, wherein the first input inductor or the second input inductor is defined by a leakage inductance of the transformer.