SPINAL SCREW ASSEMBLY

• US 20110190821A1
• Filed: 01/27/2011
• Published: 08/04/2011
• Est. Priority Date: 02/04/2010
• Status: Active Grant

• Current Assignee: Kicventures LLC
• Original Assignee: SpineFrontier, Inc.
• Inventors: SAUNDERS, TODD, CHIN, KINGSLEY R., IBARRA, MATTHEW, HENSHAW, CRAIG
• Granted Patent: US 8,690,924 B2
• Time in Patent Office: Days
• US Class Current: 606/264
• CPC Class Codes: A61B 17/7005 Parts of the longitudinal elements, e.g. their ends, being specially adapted to fit in the screw or hook heads
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/7044 also having plates, staples or washers bearing on the vertebrae
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 17/864 hollow, e.g. with socket or cannulated
• CPC Class Codes: A61B 17/8685 comprising multiple separate parts
• CPC Class Codes: A61B 17/8695 Washers surrounding screw head in plate hole A61B17/8047, between bone plate and bone A61B17/8028
• CPC Class Codes: A61B 2090/036 abutting on tissue or skin
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A spinal screw assembly includes a bone-anchoring member, a washer, and a seat. The bone-anchoring member includes a main shaft, a washer head, and a spherical head. The spherical head extends upward from the top end of the main shaft and the washer head extends laterally from a location of the main shaft between the main shaft'"'"'s top end and bottom end. The washer is polyaxially rotatable and positionable around the washer head and is configured to be placed at a first angle relative to the main shaft. The seat is polyaxially rotatable and positionable around the spherical head independent from the washer and is configured to be placed at a second angle relative to the main shaft, wherein the second angle is independent from the first angle.

Claims

1. A spinal screw assembly comprising:

a bone-anchoring member comprising a main shaft, a washer head and a spherical head, wherein said spherical head extends upward from the top end of the main shaft and said washer head extends laterally from a location of the main shaft between the main shaft'"'"'s top end and bottom end;

a washer polyaxially rotatable and positionable around the washer head and configured to be placed at a first angle relative to the main shaft; and

a seat polyaxially rotatable and positionable around the spherical head independent from said washer and configured to be placed at a second angle relative to the main shaft, wherein said second angle is independent from said first angle.

2. The spinal screw assembly of claim 1 wherein said seat comprises a tulip-shaped body having a semispherical inner bottom portion and a cylindrical side portion extending upward from said bottom portion and wherein said bottom portion is configured to hold said spherical head and comprises a diameter equal or larger than the diameter of the spherical head, and wherein said bottom portion further comprises a through-opening dimensioned to receive and allow said main shaft to pass through and to prevent the spherical head from passing therethrough, while allowing said tulip shaped seat to polyaxially rotate and be polyaxially positioned around said spherical head.

3. The spinal screw assembly of claim 1, further comprising a stabilization rod placed perpendicular to the main shaft and wherein said cylindrical side portion of said seat comprises a horizontal channel dimensioned to receive said stabilization rod.

4. The spinal screw assembly of claim 3 further comprising a rod seat and wherein said rod seat comprises a diameter equal or smaller than the diameter of the cylindrical side portion and is configured to be placed within the cylindrical side portion and wherein said rod seat comprises a channel configured to hold said stabilization rod.

5. The spinal screw assembly of claim 4 further comprising a cap, wherein said cap comprises a ring-shaped body having outer threads in the outer surface of the ring-shaped body and inner threads in the inner surface of the ring-shaped body, and wherein said cap is configured to be placed on top of said stabilization rod and wherein said outer threads are dimensioned to engage inner threads formed in the upper inner portion of the cylindrical side portion of the seat.

6. The spinal screw assembly of claim 5 further comprising a rod-locking element comprising outer threads configured to engage the inner threads of the cap and thereby to lock said stabilization rod within said seat.

7. The spinal screw assembly of claim 1 wherein said washer head comprises a flat top and a semispherical bottom.

8. The spinal screw assembly of claim 7 wherein said washer comprises a cylindrical top portion and an outward extending bottom portion and protrusions extending downward from said bottom portion.

9. The spinal screw assembly of claim 8 wherein said washer comprises a semispherical through-opening extending from the top portion to the bottom portion and being dimensioned to receive said washer head and to prevent the washer head from passing therethrough while allowing the washer to polyaxially rotate and be polyaxially positioned around the washer head.

10. The spinal screw assembly of claim 1 wherein said main shaft further comprises bone engaging outer threads located near its bottom end.

11. The spinal screw assembly of claim 1 wherein said spherical head comprises a hexagonal top opening and wherein said hexagonal top opening extends into a cylindrical opening of the main shaft and wherein said cylindrical opening extends from the main shaft'"'"'s top end to its bottom end.

12. The spinal screw assembly of claim 1 wherein said main shaft comprises adjustable length.

13. The spinal screw assembly of claim 1 wherein said main shaft comprises an upper portion and a lower portion and wherein said upper portion comprises said spherical head extending from its top end and said lower portion comprises said washer head and wherein said upper portion comprises an adjustable length and thereby said spherical head is positionable at an adjustable distance from said washer head.

14. The spinal screw assembly of claim 13 wherein said upper portion of the main shaft further comprises a threaded bottom end and wherein said washer head comprises a threaded inner opening dimensioned to receive and engage said threaded bottom end of said upper portion and wherein threading said threaded bottom end of said upper portion in or out of said threaded inner opening of said washer head adjusts the distance between the spherical head and the washer head.

15. The spinal screw assembly of claim 1 wherein said seat comprises a cylindrical body having outer threads on its outer surface and having a semispherical inner bottom portion and wherein said bottom portion is configured to hold said spherical head and comprises a diameter equal or larger than the diameter of the spherical head.

16. The spinal screw assembly of claim 15 further comprising a stabilization rod placed in line with the main shaft and having a spherical end and wherein said spherical end is configured to be placed within said cylindrical body and on top of said spherical head.

17. The spinal screw assembly of claim 16 wherein further comprising an outer cylindrical cap comprising inner threads and wherein said inner threads are dimensioned to engage the outer threads of the seat'"'"'s cylindrical body.

18. The spinal screw assembly of claim 16 further comprising a rod seat dimensioned to be placed within the seat'"'"'s cylindrical body and wherein said rod seat comprises a cylindrical ring having a spherical inner wall dimensioned to receive the spherical head.

19. The spinal screw assembly of claim 16 wherein said stabilization rod comprises first and second rod components pivotally connected to each other.

20. A method for polyaxially positioning a washer and a seat relative to a main shaft of a spinal screw assembly independent from each other comprising:

providing a bone-anchoring member comprising a main shaft, a washer head and a spherical head, wherein said spherical head extends upward from the top end of the main shaft and said washer head extends laterally from a location of the main shaft between the main shaft'"'"'s top end and bottom end;

providing a washer polyaxially rotatable and positionable around the washer head and placing said washer at a first angle relative to the main shaft; and

providing a seat polyaxially rotatable and positionable around the spherical head independent from said washer and placing said seat at a second angle relative to the main shaft, wherein said second angle is independent from said first angle.