Acetabular Prosthetic Devices and Associated Methods

• US 20110190901A1
• Filed: 02/03/2010
• Published: 08/04/2011
• Est. Priority Date: 02/03/2010
• Status: Abandoned Application

• Current Assignee: Active Implants Corporation
• Original Assignee: Active Implants Corporation
• Inventors: Weissberg, Noam, Zur, Gal, Shterling, Avraham
• Application Number:
  US12/699,093
• Publication Number:
  US 20110190901A1
• Time in Patent Office: Days
• US Class Current: 623/22.24
• CPC Class Codes: A61F 2/32 for the hip
• CPC Class Codes: A61F 2/34 Acetabular cups
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30495 using a locking ring
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/3208 Bipolar or multipolar joints, e.g. having a femoral head articulating within an intermediate acetabular shell whilst said shell articulates within the natural acetabular socket or within an artificial outer shell
• CPC Class Codes: A61F 2002/3233 having anti-luxation means for preventing complete dislocation of the femoral head from the acetabular cup
• CPC Class Codes: A61F 2002/3241 having a ring, e.g. for locking the femoral head into the acetabular cup
• CPC Class Codes: A61F 2002/348 Additional features
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

Devices, apparatus, and systems for replacing at least some of the functionality of the natural hip joint and associated methods of implantation are disclosed. In one aspect a prosthetic acetabular cup system is provided. The system includes a metal shell comprising an outer surface for securely engaging a prepared portion of an acetabulum and an opposing inner surface. In some instances, portions of the inner and outer surfaces define an anchoring section that is deformable between an insertion configuration—where the anchoring section projects inwardly from the inner surface—and an anchoring configuration—where the anchoring section projects outwardly from the outer surface to define an anchoring protrusion for engaging the prepared portion of the acetabulum. In some embodiments, the system also includes a pliable articulating component having an outer surface including at least one engagement feature sized and shaped to engage with the metal shell. The pliable articulating component includes an inner surface for articulatingly receiving a femoral head.

Claims

1. A prosthetic device for implantation into a hip joint comprising:

a metal shell component comprising a convex outer surface for securely engaging a prepared portion of an acetabulum and an opposing concave inner surface for receiving a polymer liner component, a majority of the outer surface having a generally semi-spherical profile, a majority of the inner surface having a generally semi-spherical profile concentric with the outer surface, at least a portion of the inner and outer surfaces defining an anchoring section extending circumferentially about the metal shell component between an apex of the metal shell component and a rim of the metal shell component, the anchoring section deformable between an insertion configuration and an anchoring configuration, wherein in the insertion configuration the anchoring section projects inwardly from the inner surface and wherein in the anchoring configuration the anchoring section projects outwardly from the outer surface to define an anchoring protrusion for engaging the prepared portion of the acetabulum, wherein a majority of the metal shell component has a substantially uniform thickness between the outer surface and the inner surface and wherein the anchoring section has a thickness between the outer surface and the inner surface that is less than the substantially uniform thickness of the majority of the metal shell component; and

the polymer liner component comprising an outer surface having a generally semi-spherical profile for engagement with the inner surface of the metal shell component, the outer surface comprising an annular protrusion extending circumferentially about the outer surface, the annular protrusion sized and shaped to engage a recess defined by the inner surface of the anchoring section of the metal shell component when the anchoring section is in the anchoring configuration, the polymer liner component further comprising an inner surface for articulatingly mating with a femoral head.

2. The prosthetic device of claim 1, wherein the substantially uniform thickness of the metal shell component is between about 0.1 mm and about 3.0 mm.

3. The prosthetic device of claim 2, wherein the polymer liner component has a thickness greater than the substantially uniform thickness of the metal shell component.

4. The prosthetic device of claim 3, wherein the thickness of the polymer liner component is at least twice the thickness of the metal shell component.

5. The prosthetic device of claim 1, wherein in the insertion configuration the anchoring section does not extend radially outward beyond the generally semi-spherical profile of the majority of the outer surface.

6. The prosthetic device of claim 1, wherein in the insertion configuration the anchoring section defines a convex annular protrusion extending inwardly from the generally semi-spherical profile of the majority of the inner surface.

7. The prosthetic device of claim 1, wherein in the anchoring configuration the anchoring section does not extend radially inward beyond the generally semi-spherical profile of the majority of the inner surface.

8. The prosthetic device of claim 1, wherein at least the anchoring section of the metal shell component comprises a shape-memory alloy.

9. The prosthetic device of claim 8, wherein the anchoring section is deformable between the insertion configuration and the anchoring configuration by a transition of the shape-memory alloy.

10. The prosthetic device of claim 9, further comprising a prosthetic femoral head for mating with the inner surface of the liner component.

11. A method comprising:

preparing a portion of an acetabulum to receive a hip prosthesis;

obtaining a hip prosthesis comprising;

a metal shell component comprising a convex outer surface for securely engaging the prepared portion of the acetabulum and an opposing concave inner surface for receiving a polymer liner component, a majority of the outer surface having a generally semi-spherical profile, a majority of the inner surface having a generally semi-spherical profile concentric with the outer surface, at least a portion of the inner and outer surfaces defining an anchoring section extending circumferentially about the metal shell component between an apex of the metal shell component and a rim of the metal shell component, the anchoring section deformable between an insertion configuration and an anchoring configuration, wherein in the insertion configuration the anchoring section projects inwardly from the inner surface and wherein in the anchoring configuration the anchoring section projects outwardly from the outer surface; and

the polymer liner component comprising an outer surface having a generally semi-spherical profile for engagement with the inner surface of the metal shell component, the outer surface comprising an annular protrusion extending circumferentially about the outer surface, the polymer liner component also having an inner surface for articulatingly mating with a femoral head;

inserting the metal shell component of the hip prosthesis into the prepared portion of the acetabulum with the anchoring section in the insertion configuration;

deforming the anchoring section of the metal shell component from the insertion configuration to the anchoring configuration to securely fix the metal shell component to the prepared portion of the acetabulum by engagement of the anchoring section with the prepared portion of the acetabulum; and

inserting the polymer liner component such that the outer surface of the polymer liner component engages the inner surface of the metal shell component.

12. The method of claim 11, wherein inserting the polymer liner component such that the outer surface of the polymer liner component engages the inner surface of the metal shell component the anchoring section of the metal shell component to deform from the insertion configuration to the anchoring configuration.

13. The method of claim 11, wherein deforming the anchoring section of the metal shell component from the insertion configuration to the anchoring configuration includes engaging a tool with the metal shell component and rotating at least a portion of the tool relative to the metal shell component.

14. The method of claim 11, wherein preparing the portion of the acetabulum includes creating a recess and wherein deforming the anchoring section of the metal shell component from the insertion configuration to the anchoring configuration to securely fix the metal shell component to the prepared portion of the acetabulum includes engaging the anchoring section with the recess.

15. The method of claim 11, wherein inserting the polymer liner component includes snap-fitting the annular protrusion of the polymer liner with a recess defined by the anchoring section of the metal shell component when the anchoring section is in the anchoring configuration.

16. The method of claim 11, wherein deforming the anchoring section of the metal shell component from the insertion configuration to the anchoring configuration includes transitioning a shape-memory alloy from a first state to a second state thereby causing the anchoring section to move from the insertion configuration to the anchoring configuration.

17. A method of implanting an artificial acetabular component comprising:

inserting a metal shell into a prepared acetabulum, wherein the metal shell includes a convex outer surface and an opposing concave inner surface, wherein a majority of the outer surface has a partially spherical profile and a majority of the inner surface has a partially spherical profile substantially concentric with the majority of the outer surface, wherein at least a portion of the inner and outer surfaces define an anchoring section, the anchoring section deformable between an insertion configuration and an anchoring configuration, wherein in the insertion configuration the anchoring section projects inwardly relative to the partially spherical profile of the outer surface and wherein in the anchoring configuration the anchoring section projects outwardly relative partially spherical profile of the outer surface, wherein the metal shell is inserted into the prepared acetabulum with the anchoring section in the insertion configuration; and

deforming the anchoring section of the metal shell component from the insertion configuration to the anchoring configuration to secure the metal shell to the prepared acetabulum by engagement of the anchoring section with the prepared acetabulum.

18. The method of claim 17, wherein deforming the anchoring section of the metal shell from the insertion configuration to the anchoring configuration includes engaging a tool with the metal shell and rotating at least a portion of the tool relative to the metal shell.

19. The method of claim 18, wherein deforming the anchoring section of the metal shell from the insertion configuration to the anchoring configuration includes transitioning a shape-memory alloy from a first state to a second state thereby causing the anchoring section to move from the insertion configuration to the anchoring configuration.

20. The method of claim 19, further comprising creating a recess in the acetabulum, and wherein deforming the anchoring section of the metal shell from the insertion configuration to the anchoring configuration to secure the metal shell component to the prepared acetabulum includes engaging the anchoring section with the recess.