EVAPORATIVE HEAT TRANSFER SYSTEM AND METHOD

• US 20110192179A1
• Filed: 02/05/2010
• Published: 08/11/2011
• Est. Priority Date: 02/05/2010
• Status: Abandoned Application

• Current Assignee: Peter L. Freije, William F. Freije III
• Original Assignee: Peter L. Freije, William F. Freije III
• Inventors: Freije, William F. III, Freije, Peter L.
• Application Number:
  US12/701,124
• Publication Number:
  US 20110192179A1
• Time in Patent Office: Days
• US Class Current: 62/121
• CPC Class Codes: F24F 5/0035 using evaporation
• CPC Class Codes: F28B 1/00 Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
• CPC Class Codes: F28C 1/00 Direct-contact trickle coolers, e.g. cooling towers building construction E04H5/12; enclosed spaces cooled by trickle F25; components parts of trickle coolers F28F25/00; indirect-contact cooling towers F28B1/06
• CPC Class Codes: F28D 5/02 in which the evaporating medium flows in a continuous film or trickles freely over the conduits
• CPC Class Codes: F28F 2025/005 Liquid collection; Liquid treatment; Liquid recirculation; Addition of make-up liquid
• CPC Class Codes: F28F 27/003 specially adapted for cooling towers
• CPC Class Codes: Y02B 30/54 Free-cooling systems
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An evaporative heat transfer system is disclosed wherein a portion of a heat transfer fluid is evaporated and a remainder of the heat transfer fluid is collected in a sump. A characteristic of the heat transfer fluid is monitored. A first fluid input system and a second fluid input system are provided. The first fluid input system provides a first heat transfer fluid to the evaporative heat transfer system. The second fluid input system provides a second heat transfer fluid to the evaporative heat transfer system.

Claims

1. A method of regulating a heat transfer fluid of an evaporative heat transfer system having a sump which contains the heat transfer fluid;

the method comprising the steps of;

providing a first fluid input system in fluid communication with a first injection point of the evaporative heat transfer system, the first fluid input system providing a first heat transfer fluid to the evaporative heat transfer system, the first heat transfer fluid having a first conductivity;

providing a second fluid input system in fluid communication with a second injection point of the evaporative heat transfer system, the second fluid input system providing a second heat transfer fluid to the evaporative heat transfer system, the second heat transfer fluid having a second conductivity, the second conductivity being lower than the first conductivity;

controlling the first fluid input system to add the first heat transfer fluid to the evaporative heat transfer system at the first injection point based on a height of the heat transfer fluid in the sump; and

controlling the second fluid input system to add the second heat transfer fluid to the evaporative heat transfer system at the second injection point based on a conductivity of the heat transfer fluid.

2. The method of claim 1, wherein the first injection point is the sump of the evaporative heat transfer system and the second injection point is one of the sump of the evaporative heat transfer system and a fluid conduit of the evaporative heat transfer system in fluid communication with the sump.

3. The method of claim 1, further comprising the step of evaporating a portion of the heat transfer fluid to remove heat from the heat transfer fluid.

4. The method claim 3, further comprising the step of circulating the heat transfer fluid to a first heat transfer system which adds heat to the heat transfer fluid and onto a second heat transfer system which removes heat from the heat transfer fluid through the step of evaporating the portion of the heat transfer fluid to remove heat from the heat transfer fluid.

5. The method of claim 3, wherein the evaporation of the portion of the heat transfer fluid results in the conductivity of the heat transfer fluid rising.

6. The method of claim 5, further comprising the steps of:

monitoring the conductivity of the heat transfer fluid; and

adding the second heat transfer fluid to the heat transfer fluid when the conductivity of the heat transfer fluid rises to a first setpoint level, the second conductivity of the second heat transfer fluid being lower than the first setpoint level.

7. The method of claim 6, further comprising the step of continuing to add the second heat transfer fluid to the heat transfer fluid until the conductivity of the heat transfer fluid falls to a second setpoint level.

8. The method of claim 7, wherein while the second fluid input system is adding the second heat transfer fluid to the heat transfer fluid the first fluid input system is not adding the first heat transfer fluid to the heat transfer fluid.

9. The method of claim 7, wherein the step of adding the second heat transfer fluid to the heat transfer fluid when the conductivity of the heat transfer fluid rises to the first setpoint level occurs while the height of the heat transfer fluid in the sump is above a first fluid height setpoint, the first fluid input system adds the first heat transfer fluid to the sump when the height of the heat transfer fluid is below the first fluid height setpoint.

10. The method of claim 9, wherein the continued addition of the second heat transfer fluid to the heat transfer fluid raises the height of the heat transfer fluid in the sump.

11. The method of claim 10, wherein a fluid outlet system removes a portion of the heat transfer fluid from the sump during the continued addition of the second heat transfer fluid to the heat transfer fluid.

12. The method of claim 11, wherein the fluid outlet system is an overflow fluid conduit through which the heat transfer fluid flows due to gravity.

13. The method of claim 11, wherein the fluid outlet system is a valve which is opened to remove the heat transfer fluid.

14. The method of claim 1, wherein the second fluid input system is independent of the first fluid input system.

15. The method of claim 14, wherein the first fluid input system and the second fluid input system are independently coupled to a supply of fluid and at least one of the first fluid input system and the second fluid input system treats a respective fluid received from the supply of fluid to produce the respective first heat transfer fluid and the second heat transfer fluid.

16. The method of claim 14, further comprising the steps of:

coupling the second fluid input system to a supply of fluid; and

treating a fluid received from the supply of fluid to produce the second heat transfer fluid, the second conductivity of the second heat transfer fluid being lower than a conductivity of the fluid from the supply of fluid.

17. The method of claim 16, wherein the second fluid input system includes a membrane system which removes materials from the fluid received from the fluid supply to produce the second heat transfer fluid.

18. The method of claim 17, wherein the second fluid input system further includes an electrical treatment system which uses an alternating current to treat the fluid received from the fluid supply to produce the second heat transfer fluid.

19. The method of claim 18, wherein the electrical treatment device includes a wire wrapped around an exterior of a fluid conduit of the second fluid input system through which the alternating current is passed.

20. The method of claim 18, wherein the electrical treatment device includes at least two electrodes in direct contact with the fluid of the second fluid input system.

21. The method of claim 17, further comprising the steps of:

directing at least a portion of the second heat transfer fluid from the membrane system to a holding tank; and

cleaning the membrane system with the portion of the second heat transfer fluid in the holding tank.

22. The method of claim 17, further comprising the steps of:

directing the second heat transfer fluid from the membrane system to a holding tank; and

directing the second heat transfer fluid from the holding tank to the second injection point of the evaporative heat transfer system.

23. The method of claim 1, the heat transfer fluid is a water based liquid.

24. A method of regulating a heat transfer fluid of an evaporative heat transfer system having a sump which contains the heat transfer fluid;

the method comprising the steps of;

providing a first fluid input system, the first fluid input system being in fluid communication with a first injection point of the evaporative heat transfer system, the first fluid input system providing a first heat transfer fluid to the evaporative heat transfer system, the first heat transfer fluid having a first conductivity;

providing a second fluid input system, the second fluid input system being independent of the first fluid input system and not in fluid communication with the first fluid input system, the second fluid input system being in fluid communication with a second injection point of the evaporative heat transfer system, the second fluid input system providing a second heat transfer fluid to the evaporative heat transfer system, the second heat transfer fluid having a second conductivity, the second conductivity being lower than the first conductivity;

circulating the heat transfer fluid to a first heat transfer system which adds heat to the heat transfer fluid and onto a second heat transfer system which removes heat from the heat transfer fluid through an evaporation of a portion of the heat transfer fluid;

monitoring a characteristic of the heat transfer fluid;

adding the first heat transfer fluid to the heat transfer fluid if a first value of the characteristic of the heat transfer fluid is reached; and

adding the second heat transfer fluid to the heat transfer fluid when a second value of the characteristic of the heat transfer fluid is reached, the first value of the characteristic of the heat transfer fluid and the second value of the characteristic of the heat transfer fluid being selected such that the heat transfer fluid reaches the second value of the characteristic of the heat transfer fluid prior to the first value of the characteristic of the heat transfer fluid.

25. The method of claim 24, wherein the characteristic is a height of the heat transfer fluid in the sump of the evaporative heat transfer system, the first value corresponding to a first height and the second value corresponding to a second height, the first height being lower than the second height.

26. The method of claim 24, wherein the characteristic is a conductivity of the heat transfer fluid of the evaporative heat transfer system, the first value corresponding to a first conductivity value of the heat transfer fluid and the second value corresponding to a second conductivity value of the heat transfer fluid, the first conductivity value being higher than the second conductivity value.

27. The method of claim 24, wherein the first injection point is the sump of the evaporative heat transfer system and the second injection point is one of the sump of the evaporative heat transfer system and a fluid conduit of the evaporative heat transfer system in fluid communication with the sump.

28. The method of claim 24, wherein the evaporation of the portion of the heat transfer fluid results in the conductivity of the heat transfer fluid rising.

29. The method of claim 24, wherein the continued addition of the second heat transfer fluid to the heat transfer fluid raises a height of the heat transfer fluid in the sump.

30. The method of claim 29, wherein a fluid outlet system removes a portion of the heat transfer fluid from the sump during the continued addition of the second heat transfer fluid to the heat transfer fluid.

31. The method of claim 30, wherein the fluid outlet system is an overflow fluid conduit through which the heat transfer fluid flows due to gravity.

32. The method of claim 30, wherein the fluid outlet system is a valve which is opened to remove the heat transfer fluid.

33. The method of claim 30, wherein the second fluid input system includes a membrane system which removes materials from the fluid received from the fluid supply to produce the second heat transfer fluid.

34. The method of claim 33, wherein the second fluid input system further includes an electrical treatment system which uses an alternating current to treat the fluid received from the fluid supply to produce the second heat transfer fluid.

35. The method of claim 34, wherein the electrical treatment device includes a wire wrapped around an exterior of a fluid conduit of the second fluid input system through which the alternating current is passed.

36. The method of claim 34, wherein the electrical treatment device includes at least two electrodes in direct contact with the fluid of the second fluid input system.

37. The method of claim 33, further comprising the steps of:

directing at least a portion of the second heat transfer fluid from the membrane system to a holding tank; and

cleaning the membrane system with the portion of the second heat transfer fluid in the holding tank.

38. The method of claim 33, further comprising the steps of:

directing the second heat transfer fluid from the membrane system to a holding tank; and

directing the second heat transfer fluid from the holding tank to the second injection point of the evaporative heat transfer system.

39. The method of claim 24, the heat transfer fluid is a water based liquid.

40. An apparatus for regulating a heat transfer fluid of an evaporative heat transfer system having a sump containing the heat transfer fluid and a fluid circuit which circulates the heat transfer fluid to a first heat transfer system which adds heat to the heat transfer fluid, the evaporative heat transfer system removing heat from the heat transfer fluid through an evaporation of a portion of the heat transfer fluid, the evaporative heat transfer system including a first valve which adds a first heat transfer fluid to the heat transfer fluid when a fluid level of the heat transfer fluid in the sump falls below a first height setpoint;

the apparatus comprising;

a fluid treatment device which receives fluid from a fluid supply, the fluid being independent of the evaporative heat transfer fluid, the fluid treatment device treating the received fluid to produce a second heat transfer fluid having a second conductivity lower than a first conductivity of the first heat transfer fluid;

a second valve having a first configuration wherein the second heat transfer fluid is not added to the heat transfer fluid and a second configuration wherein the second heat transfer fluid is added to the heat transfer fluid of the heat transfer system;

a sensor which monitors a conductivity of the heat transfer fluid; and

a controller which is operatively coupled to the second valve, the controller configuring the second valve in the second configuration when the conductivity of the heat transfer fluid rises to a first setpoint level, the second conductivity of the second heat transfer fluid being lower than the first setpoint level, and configuring the second valve in the first configuration when the conductivity of the heat transfer fluid falls to a second setpoint level, the second conductivity of the second heat transfer fluid being lower than the second setpoint level.

41. The apparatus of claim 40, wherein the first setpoint is selected to correspond with the fluid height of the heat transfer fluid being above the first height setpoint.

42. The apparatus of claim 41, wherein the addition of the second heat transfer fluid raises the fluid height of the heat transfer fluid in the sump.

43. The apparatus of claim 40, wherein the fluid treatment device includes a membrane system which removes materials from the fluid received from the fluid supply to produce the second heat transfer fluid.

44. The apparatus of claim 43, wherein the fluid treatment device further includes an electrical treatment system which uses an alternating current to treat the fluid received from the fluid supply to produce the second heat transfer fluid.

45. The apparatus of claim 44, wherein the electrical treatment device includes a wire wrapped around an exterior of a fluid conduit through which the alternating current is passed.

46. The apparatus of claim 44, further comprising a holding tank which receives the second heat transfer fluid from the membrane system, wherein fluid from the holding tank is then passed through the second value to the sump of the evaporative heat transfer system.

47. The apparatus of claim 44, further comprising a holding tank which receives a portion of the second heat transfer fluid from the membrane system, the portion of the second heat transfer fluid being used to clean the membrane system.