Laundry weight sensing method

• US 20110192655A1
• Filed: 01/07/2011
• Published: 08/11/2011
• Est. Priority Date: 02/05/2010
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Kim, Sung Hoon, Choi, See Young, Pyo, Sang Yeon, Park, Jae Ryong
• Granted Patent: US 8,674,242 B2
• Time in Patent Office: Days
• US Class Current: 177/1
• CPC Class Codes: D06F 2101/00 User input for the control of domestic laundry washing machines, washer-dryers or laundry dryers
• CPC Class Codes: D06F 2103/04 Quantity, e.g. weight or variation of weight
• CPC Class Codes: D06F 2103/18 Washing liquid level
• CPC Class Codes: D06F 2105/46 Drum speed; Actuation of motors, e.g. starting or interrupting
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 34/18 Condition of the laundry, e.g. nature or weight
• CPC Class Codes: D06F 37/12 adapted for rotation or oscillation about a vertical axis
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

A laundry weight sensing method. A motor is consecutively turned on and off plural times, the number of pulses output from a counter electromotive force detector according to counter electromotive force of the motor when the motor is finally turned off is counted, and a laundry weight is sensed using the counted number of pulses.

Claims

1. A laundry weight sensing method comprising:

performing an operation to drive a motor to drive a pulsator in an initial stoppage state up to a maximum rate of rotation, to turn off the motor so as to inertially rotate the motor, to drive the motor again before a rate of rotation of the motor reaches 0, and to turn off the motor again before the rate of rotation of the motor reaches a maximum rate of rotation so as to inertially rotate the motor until the motor is stopped,

wherein laundry weight is sensed using counter electromotive force generated when the motor is turned off again.

2. The laundry weight sensing method according to claim 1, wherein the sensing of the laundry weight using the counter electromotive force is performed by estimating the laundry weight using a count of the number of pulses indicating the counter electromotive force generated when the motor is finally turned off.

3. The laundry weight sensing method according to claim 1, wherein, in the driving of the motor to drive the pulsator in the initial stoppage state up to the maximum rate of rotation, a motor driving time is determined at no load.

4. The laundry weight sensing method according to claim 1, wherein the driving of the motor again when the rate of rotation of the rotation reaches 0 includes driving the motor again before the rate of rotation of the motor reaches 0 at full load.

5. The laundry weight sensing method according to claim 1, wherein, in the turning off of the motor again before the rate of rotation of the motor reaches the maximum rate of rotation, a determination as to whether the rate of rotation of the motor is the maximum rate of rotation is made at no load.

6. The laundry weight sensing method according to claim 1, wherein:

the driving of the motor again before the rate of rotation of the motor reaches 0 and the inertial rotation of the motor are performed plural times, and the motor is finally turned off so as to inertially rotate the motor until the motor is stopped, and

the laundry weight is sensed using counter electromotive force generated when the motor is finally turned off.

7. The laundry weight sensing method according to claim 2, wherein:

the number of pulses indicating the counter electromotive force generated when the motor is finally turned off is counted, and

the laundry weight is estimated using an accumulated count obtained by accumulating the numbers of pulses counted when repeatedly performing the operation predetermined times.

8. The laundry weight sensing method according to claim 7, wherein a motor rotation direction is changed when the operation is repeatedly performed the predetermined times.

9. A laundry weight sensing method comprising:

performing an operation to drive a motor to rotate a pulsator in an initial stoppage state up to a maximum rate of rotation and to repeatedly turn on and off the motor plural times while maintaining a rate of rotation of the motor within a predetermined range; and

sensing laundry weight using counter electromotive force generated by the motor when the motor is finally turned off.

10. The laundry weight sensing method according to claim 9, wherein the sensing of the laundry weight using the counter electromotive force includes estimating the laundry weight using a count of the number of pulses indicating the counter electromotive force generated when the motor is finally turned off.

11. The laundry weight sensing method according to claim 9, wherein, in the maintenance of the rate of rotation of the motor within the predetermined range, the rate of rotation of the motor is maintained between the maximum rate of rotation and 0 at any load.

12. The laundry weight sensing method according to claim 11, wherein, in the maintenance of the rate of rotation of the motor within the predetermined range, the motor is controlled to be driven such that the rate of rotation of the motor is equal to or less than the maximum rate of rotation at no load.

13. The laundry weight sensing method according to claim 11, wherein, in the maintenance of the rate of rotation of the motor within the predetermined range, the motor is controlled to be driven such that the rate of rotation of the motor is equal to or greater than 0 at full load.

14. The laundry weight sensing method according to claim 10, wherein:

the number of pulses indicating the counter electromotive force generated when the motor is finally turned off is counted, and

the laundry weight is estimated using an accumulated count obtained by accumulating the numbers of pulses counted when repeatedly performing the operation predetermined times.

15. The laundry weight sensing method according to claim 14, wherein a motor rotation direction is changed when the operation is repeatedly performed the predetermined times.

16. A laundry weight sensing method comprising:

(a) controlling a motor to turn on to drive a pulsator in to rotate in one direction for a first motor control period;

(b) controlling the motor to turn off for a second motor control period;

(c) controlling the motor to turn on for a third motor control period;

(d) controlling the motor to finally turn off; and

(e) counting the pulses of the motor indicating counter electromotive force current when the motor is finally turned off,

wherein laundry weight corresponds to the counter electromotive force current.

17. The laundry weight sensing method according to claim 16, further comprising:

if a time required for counting the pulses when the motor is finally turned off passes a fourth motor control period, stopping the counting and determining whether or not a number of times of performing a laundry weight sensing operation reaches a predetermined number; and

if the number of times of performing the laundry weight sensing operation does not reach the predetermined number, controlling the motor to change the rotation direction of the motor and repeating operations (a)-(e) with the changed motor rotation direction.