Rotary Cutting Die Apparatus for Cutting Corrugated Board Including Retainers for Maintaining Trim Strippers Closely Adjacent Trim Cutting Blades

• US 20110203435A1
• Filed: 02/19/2010
• Published: 08/25/2011
• Est. Priority Date: 02/19/2010
• Status: Active Grant

• Current Assignee: Container Graphics Corporation
• Original Assignee: Container Graphics Corporation
• Inventors: Smithwick, James M.
• Granted Patent: US 10,759,079 B2
• Time in Patent Office: Days
• US Class Current: 83/114
• CPC Class Codes: B26D 7/1818 by pushing out
• CPC Class Codes: B26F 1/384 using rotating drums
• CPC Class Codes: B26F 1/44 Cutters therefor; Dies therefor
• CPC Class Codes: B31B 50/146 using tools mounted on a drum
• CPC Class Codes: B31B 50/256 using tools mounted on a drum
• CPC Class Codes: B31F 1/10 by rotary tools
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 83/2103 Mover surrounds axis of tool rotation
• CPC Class Codes: Y10T 83/4838 With anvil backup

Abstract

A rotary cutting die assembly is provided that includes a die cylinder, an anvil, and a die board mounted to the die cylinder. The die board includes a series of trim cutting blades. Disposed on the outside of each trim cutting blade is a trim stripper. Secured to the die board adjacent the outside of the trim strippers is a series of retainers that generally retain the trim strippers between trip cutting blades and the retainers. This generally prevents cut pieces of trim from being packed and wedged into a gap between the trim cutting blades and the trim strippers.

Claims

1. A rotary cutting die adapted to be mounted on a rotary die cylinder for cutting corrugated board fed between the cutting die and an anvil disposed adjacent the cutting die and rotary die cylinder, the rotary cutting die comprising:

a. a die board configured to fit on the rotary die cylinder;

b. a trim cutting blade mounted on the die board for cutting an outside trim piece from a sheet of corrugated board to yield a product board;

c. the trim cutting blade having an outboard side and an inboard side;

d. an elastomer trim transfer device secured to the die board adjacent the outboard side of the trim cutting blade for engaging a cut trim piece and separating the cut trim piece from the product board;

e. the elastomer trim transfer device having an outboard side and an inboard side and wherein the elastomer trim transfer device is secured to the die board directly adjacent the trim cutting blade such that the inboard side of the elastomer trim transfer device faces the outboard side of the trim cutting blade;

f. a retainer for engaging the elastomer trim transfer device and causing the elastomer trim transfer device to be held closely adjacent the outboard side of the trim cutting blade so as to generally prevent the cut trim piece from being wedged between the outboard side of the trim cutting blade and the inboard side of the elastomer trim transfer device;

g. the retainer being mounted on the die board such that the retainer confines the elastomer trim transfer device between the retainer and the outboard side of the trim cutting blade; and

h. wherein the elastomer trim transfer device is movable back and forth within a space defined between the retainer and the trim cutting blade.

2. The rotary cutting die of claim 1 wherein the retainer comprises a cutting rule, scoring rule, or a block object.

3. The rotary cutting die of claim 1 including a plurality of trim cutting blades and a plurality of retainers, wherein the trim cutting blades and the retainers are disposed in spaced apart relationship and extend around a substantial portion of the die board so as to at least partially enclose an area on the die board.

4. The rotary cutting die of claim 1 including at least one trim cutting blade and at least one retainer, and wherein the trim cutting blade and the retainer are disposed in parallel relationship on the die board.

5. The rotary cutting die of claim 1 wherein the trim cutting blade includes at least one leading trim cutting blade that extends transversely across a portion of the die board;

and wherein the rotary cutting die includes at least one preloading device mounted on the die board ahead of the leading trim cutting blade for engaging the anvil and preloading the rotary die cylinder prior to the leading trim cutting blade loading the die cylinder.

6. The rotary cutting die of claim 5 wherein the preloading device includes a ramp secured to the die board ahead of the leading trim cutting blade.

7. The rotary cutting die of claim 6 wherein the ramp includes a variable depth and wherein the depth of the ramp generally increases in the direction of the leading trim cutting blade.

8. The rotary cutting die of claim 6 wherein each ramp includes an upper surface that is generally inclined outwardly from the die board in the general direction of the leading trim cutting blade.

9. The rotary cutting die of claim 1 including a preloading device mounted on a leading area of the die board for engaging the anvil on each revolution of the rotary die cylinder and preloading the rotary die cylinder.

10. The rotary cutting die of claim 9, wherein the preloading device is mounted ahead of a leading trim cutting blade such that the rotary die cylinder is preloaded on each revolution prior to the leading trim cutting blade loading the rotary die cylinder.

11. A method of manufacturing a rotary cutting die adapted to be mounted on a rotary die cylinder for cutting corrugated board fed between the cutting die and an anvil disposed adjacent the cutting die and rotary die cylinder, the method comprising:

a. configuring a die board to fit on the rotary die cylinder;

b. mounting a trim cutting blade, having an outboard side and an inboard side, on the die board for cutting an outside trim piece from a sheet of corrugated board to yield a product board;

c. securing an elastomer trim transfer device to the die board adjacent the outside of the trim cutting blade for engaging a cut trim piece and separating the cut trim piece from the product board;

d. the elastomer trim transfer device having an outboard side and an inboard side and wherein the method includes securing the elastomer trim transfer device to the die board directly adjacent the trim cutting blade such that the inboard side of the elastomer trim transfer device faces the outboard side of the trim cutting blade;

e. providing a retainer for engaging the elastomer trim transfer device and causing the elastomer trim transfer device to be held closely adjacent the outboard side of the trim cutting blade so as to generally prevent the cut trim piece from being wedged between the outboard side of the trim cutting blade and the inboard side of the elastomer trim transfer device; and

f. mounting the retainer on the die board such that the retainer confines the elastomer trim transfer device between the retainer and the outboard side of the trim cutting blade; and

g. wherein the retainer and trim cutting blade is mounted such that the elastomer trim transfer device is movable back and forth within a space defined between the retainer and the elastomer trim transfer device.

12. The method of claim 11 including mounting a plurality of trim cutting blades and a plurality of retainers to the die board such that the trim cutting blades and retainers are disposed in spaced apart relationship and extend around a substantial portion of the die board so as to at least partially enclose an area on the die board.

13. The method of claim 12 including mounting at least one trim cutting blade and at least one retainer in parallel relationship on the die board.

14. A rotary cutting die adapted to be mounted on a rotary die cylinder for cutting corrugated board fed between the cutting die and an anvil disposed adjacent the cutting die and rotary die cylinder, the rotary cutting die comprising:

a. a die board configured to fit on the rotary die cylinder;

b. a trim cutting blade mounted on the die board for cutting an outside trim piece from a sheet of corrugated board;

c. the trim cutting blade having an outboard side and an inboard side;

d. an elastomer trim transfer device secured to the die board adjacent the outboard side of the trim cutting blade for engaging the trim piece and transferring the trim piece away from the trim cutting blade;

e. the elastomer trim transfer device having an outboard side and an inboard side and wherein the elastomer trim transfer device is secured to the die board directly adjacent the trim cutting blade such that the inboard side of the elastomer trim transfer device faces and engages the outboard side of the trim cutting blade;

f. a preloading device mounted on a leading area of the die board for engaging the anvil on each revolution of the rotary die cylinder and preloading the rotary die cylinder; and

g. wherein the trim cutting blade is a leading trim cutting blade and is disposed transversely across the die board and wherein the preloading device is aligned with the trim cutting blade and disposed ahead of the trim cutting blade such that on each revolution of the rotary die cylinder, the preloading device engages the anvil and preloads the rotary die cylinder prior to the leading trim cutting blade loading the rotary die cylinder.

15. The rotary cutting die of claim 14, wherein the preloading device comprises a series of spaced apart ramps disposed ahead of the leading trim cutting blade wherein each ramp includes a variable depth that generally increases in the direction of the leading trim cutting blade.

16. The rotary cutting die of claim 14, wherein the preloading devices includes a series of transversely disposed and circumferentially spaced elements that project upwardly from the die board and wherein the series of elements include exposed ends that vary in height with respect to the die board so as to form a ramp structure.

17. The rotary cutting die of claim 14, wherein the rotary cutting die forms a part of a die cutting station that is preceded by one or more print stations and wherein the die cutting station and the one or more print stations are operative to print on the corrugated board and to trim and cut the corrugated board as the corrugated board passes through the one or more print stations and the die cutting station;

and wherein the die cutting station is driven in part at least by one or more components of at least one print station and wherein the preloading device generally reduces the tendency of the leading trim cutting blade to abruptly load the rotary die cylinder of the die cutting station and cause the one or more print stations to smear or smudge ink in response to the leading trim cutting blade abruptly loading the rotary die cylinder.

18. A rotary cutting die adapted to be mounted on a rotary die cylinder for cutting corrugated board fed between the cutting die and an anvil disposed adjacent the cutting die and rotary die cylinder, the rotary cutting die comprising:

a. a die board configured to fit on the rotary die cylinder;

b. a trim cutting blade mounted on the die board for cutting an outside trim piece from a sheet of corrugated board to yield a product board;

c. the trim cutting blade having an outboard side and an inboard side;

d. a resilient trim transfer device disposed on the die board adjacent the outboard side of the trim cutting blade for engaging a cut trim piece and separating the cut trim piece from the product board;

e. the resilient trim transfer device having an outboard side and an inboard side wherein the resilient trim transfer device is disposed on the die board directly adjacent the trim cutting blade such that the inboard side of the resilient trim transfer device faces the outboard side of the trim cutting blade;

f. a retainer for engaging the resilient trim transfer device and causing the resilient trim transfer device to be held closely adjacent the outboard side of the trim cutting blade so as to generally prevent the cut trim piece from being wedged between the outboard side of the trim cutting blade and the inboard side of the resilient trim transfer device;

g. the retainer being mounted on the die board such that the retainer confines the resilient trim transfer device between the retainer and the outboard side of the trim cutting blade; and

h. wherein the resilient trim transfer device is movable back and forth within a space defined between the retainer and trim cutting blade.