METHOD AND SYSTEM TO ALLOW FOR HIGH DC SOURCE VOLTAGE WITH LOWER DC LINK VOLTAGE IN A TWO STAGE POWER CONVERTER

• US 20110205773A1
• Filed: 02/24/2010
• Published: 08/25/2011
• Est. Priority Date: 02/24/2010
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: WAGONER, ROBERT GREGORY, GALBRAITH, ANTHONY WILLIAM, SMITH, DAVID
• Granted Patent: US 8,050,062 B2
• Time in Patent Office: Days
• US Class Current: 363/132
• CPC Class Codes: H02J 2300/22 The renewable source being solar energy
• CPC Class Codes: H02J 2300/24 of photovoltaic origin
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/46 Controlling of the sharing of output between the generators, converters, or transformers
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/36 Means for starting or stopping converters
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y10S 323/906 Solar cell systems

Abstract

A system for supplying AC power from a DC power source, such as a photovoltaic array is disclosed. The system includes a converter and an inverter coupled by a DC link. Control methods and systems are provided to maintain the DC source voltage and the DC link voltage below the open-circuit voltage of the DC power source. During steady state conditions, the DC source voltage and the DC link voltage are maintained below the open-circuit voltage of the DC power source by controlling the output of the inverter. The DC link voltage is temporarily adjusted to allow for higher DC link transients when the DC power source is first coupled or re-coupled to the system. During conditions when the inverter is decoupled from the system, the converter is controlled to maintain the DC link voltage below the open-circuit voltage of the DC power source.

Claims

1. A control method for a power converter system, the power converter system comprising a converter configured to provide DC power from a DC power source, an inverter configured to convert the DC power provided by the converter to AC power, and a DC link having a DC link voltage coupling the converter and the inverter, the method comprising:

operating the DC link voltage at a first voltage level;

generating an open-circuit voltage at the DC power source;

adjusting the DC link voltage from the first voltage level to a second voltage level, the second voltage level being less than the first voltage level;

coupling the DC power source to the power converter system;

providing DC power to the DC link from the DC power source; and

,

converting the DC power on the DC link to AC power.

2. The method of claim 1, wherein after converting the DC power on the DC link to AC power, the method comprises controlling the DC link voltage to be less than the open-circuit voltage of the DC power source.

3. The method of claim 1, wherein the first voltage and the second voltage are less than the open-circuit voltage of the DC power source.

4. The method of claim 1, wherein adjusting the DC link voltage from the first voltage level to a second voltage level comprises varying an operating point for the inverter.

5. The method of claim 1, wherein adjusting the DC link voltage from the first voltage level to a second voltage level comprises overmodulating the inverter.

7. The method of claim 1, wherein coupling the DC power source to the power converter system comprises closing a circuit breaker.

8. The method of claim 1, wherein the method further comprises:

decoupling the DC power source from the power converter system; and

,

controlling the converter to maintain the DC link voltage less than the open-circuit voltage of the DC power source as the DC power source is being decoupled.

9. The method of claim 8, wherein decoupling the DC power source comprises opening a circuit breaker located between the DC power source and the converter.

10. The method of claim 8, wherein controlling the converter comprises shorting the DC power source through a switching device in the converter.

6. (canceled)

11. A power system, comprising:

a DC power source having an open-circuit voltage;

a converter configured to provide DC power from said DC power source;

an inverter configured to convert the DC power from said converter to AC power;

a DC link coupling said converter and said inverter, said DC link having a DC link voltage; and

,

a control system configured to control the DC link voltage;

wherein said control system is configured to adjust the DC link voltage before or during a transient condition to maintain the DC link voltage less than an open-circuit voltage for the DC power source.

12. The power system of claim 11, wherein the transient condition comprises coupling the DC power source to the converter.

13. The power system of claim 11, wherein the transient condition comprises decoupling the DC power source to the converter.

14. The power system of claim 11, wherein said control system is configured to adjust the DC link voltage from a first voltage level to a second voltage level by overmodulating the inverter.

16. The power system of claim 14, wherein said control system is configured to control the converter to maintain the DC link voltage less than the open-circuit voltage of the DC power source as the DC power source is being decoupled.

15. (canceled)

17. A control method for a power converter system, the power converter system comprising a converter configured to provide DC power from a DC power source, an inverter configured to convert the DC power provided by the converter to AC power, and a DC link having a DC link voltage coupling the converter and the inverter, the method comprising:

providing DC power to the DC link from the DC power source;

converting the DC power of the DC link to AC power;

controlling the DC link voltage to be less than the open-circuit voltage of the DC power source by controlling the output of the inverter;

decoupling the DC power source from the power converter system; and

controlling the converter to maintain the DC link voltage less than the open-circuit voltage of the DC power source as the DC power source is being decoupled.

18. The method of claim 17, wherein decoupling the DC power source comprises opening a circuit breaker located between the DC power source and the converter.

19. The method of claim 18, wherein controlling the converter comprises shorting the DC power source through a switching device in the converter.

20. The method of claim 19, wherein controlling the converter comprises controlling the switching speed of the switching device.

21. A control method for a power converter system, the power converter system comprising a converter configured to provide DC power from a DC power source, an inverter configured to convert the DC power provided by the converter to AC power, and a DC link having a DC link voltage coupling the converter and the inverter, the method comprising:

operating the DC link voltage at a first voltage level;

generating an open-circuit voltage at the DC power source;

adjusting the DC link voltage from the first voltage level to a second voltage level, the second voltage level being less than the first voltage level;

coupling the DC power source to the power converter system;

providing DC power to the DC link from the DC power source; and

,

converting the DC power on the DC link to AC power,

wherein adjusting the DC link voltage from the first voltage level to a second voltage level comprises inputting reactive power to the inverter from an AC grid.

22. A power system, comprising:

a DC power source having an open-circuit voltage;

a converter configured to provide DC power from said DC power source;

an inverter configured to convert the DC power from said converter to AC power;

a DC link coupling said converter and said inverter, said DC link having a DC link voltage; and

,

a control system configured to control the DC link voltage,

wherein said control system is configured to adjust the DC link voltage before or during a transient condition to maintain the DC link voltage less than an open-circuit voltage for the DC power source, and

wherein said control system is configured to adjust the DC link voltage from a first voltage level to a second voltage level by inputting reactive power to the inverter from an AC grid.