CONTROL OF A WELDING DEVICE

• US 20110210098A1
• Filed: 07/05/2007
• Published: 09/01/2011
• Est. Priority Date: 08/18/2006
• Status: Abandoned Application

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Arndt, Volker, Haeufgloeckner, Juergen, Ripper, Michael, Court, Denis, Mueller, Heinz-Ullrich
• Application Number:
  US12/377,648
• Publication Number:
  US 20110210098A1
• Time in Patent Office: Days
• US Class Current: 219/117.1
• CPC Class Codes: B23K 11/257 the measured parameter being an electrical current
• CPC Class Codes: B23K 11/258 the measured parameter being a voltage

Abstract

A method for operating a welding device (1), wherein the welding device has at least one welding electrode (4), which is operated with at least one variable electrical reference value and wherein this electrical reference value is controlled by a control device (6), wherein the control of the electrical reference value takes place with allowance being made for a set of reference data (25) that is characteristic of a welding operation to be carried out. According to the invention, the set of reference data (25) is determined on the basis of at least one set of raw data (23a, 23b, 23c, 23d), wherein this set of raw data (23a, 23b, 23c, 23d) is characteristic of the welding operation to be carried out.

Claims

1. A method for controlling and/or monitoring a welding device (1), in which the welding device (1) has at least one welding electrode (4) that is operated with at least one changeable electrical reference value, this electrical reference value is controlled by means of a control unit (6), and the control of the electrical reference value is carried out taking into account a reference data set (25) that is characteristic for a welding procedure to be carried out,

wherein the reference data set (25) is determined on the basis of at least one raw data set (23a, 23b, 23c, 23d) and this raw data set (23a, 23b, 23c, 23d) is characteristic for the welding procedure to be carried out.

3. The method as recited in claim 1,

wherein the electrical reference value is selected from a group of reference values that includes the welding current (I_weld), the welding voltage, the power output, the energy, the phase angle, combinations of these, and the like, in particular the welding current (I_weld).

4. The method as recited in claim 1,

wherein the reference data set (25) is determined from a multitude of raw data sets (23a, 23b, 23c, 23d) and each raw data set (23a, 23b, 23c, 23d) is characteristic for the welding procedure to be carried out.

5. The method as recited in claim 1,

wherein the reference data set (25) contains a multitude of pairs of variates.

6. The method as recited in claim 1,

wherein the reference data set (25) is produced by carrying out a mathematical operation on at least one raw data set (23a, 23b, 23c, 23d).

7. The method as recited in claim 6,

wherein the mathematical operation is selected from a group of mathematical operations that includes averaging operations, in particular arithmetic or geometric averaging operations, integral operations, summations, smoothing operations, combinations of these, and the like.

8. The method as recited in claim 1,

wherein the pairs of variates each include a first value and at least one second value associated with this first value.

9. The method as recited in claim 5,

wherein the mathematical operation is carried out on the second values of the different raw data sets (23a, 23b, 23c, 23d) that are each associated with the same first value.

10. The method as recited in claim 1,

wherein the number of raw data sets (23a, 23b, 23c, 23d) that are used to determine the reference data set (25) lies between 1 and 1000, preferably between 5 and 200, particularly preferably between 10 and 100, and most particularly preferably between 15 and 40.

11. The method as recited in claim 1,

wherein the welding device (1) is operable in a multitude of programs and a reference data set (25) is produced in each of these programs.

12. The method as recited in claim 1,

wherein at least a portion of the different raw data sets (23a, 23b, 23c, 23d) are weighted differently in the determination of the reference data set.

13. The method as recited in claim 9,

wherein the weighting takes place automatically.

2. A method for controlling and/or monitoring a welding device (1), in which the welding device (1) has at least one welding electrode (4) that is operated with at least one electrical reference value, this electrical reference value is controlled by means of a control unit (6), and the control of the electrical reference value is carried out taking into account a reference data set (25) that is characteristic for a welding procedure to be carried out,

wherein the reference data set (25) is compared to at least one raw data set (23a, 23b, 23c, 23d) that is characteristic for the measuring procedure to be carried out and, based on this comparison, a conclusion is drawn about the welding procedure carried out.

14. A welding device (1) having a first welding electrode (4), having a second welding electrode (5) that cooperates with the first welding electrode, having a supply unit that supplies an electric current (I_weld) to t the welding electrodes (4, 5) during a welding procedure, at least one reference value of this electric current (I_weld) being variable, having a measuring device (7) that determines at least one electrical value that is characteristic for the electrical reference value of the current supplied to the electrodes, and having a control unit (6) that controls the'"'"'electrical reference value as a function of the characteristic measurement value, said control unit (6) controlling the electrical reference value by taking into consideration a reference data set (25) that is characteristic for the welding procedure to be carried out,

wherein the welding device has a storage device (16) in which at least one raw data set (23a, 23b, 23c, 23d) is stored, said raw data set (23a, 23b, 23c, 23d) being characteristic for the welding procedure to be carried out, and also has a processor unit that determines the reference data set (25) on the basis of at least one raw data set (23a, 23b, 23c, 23d).

15. The device as recited in claim 14,

wherein the electrical reference value is selected from a group of reference values that includes the welding current I(_weld), the welding voltage, the power output, the energy, the phase angle, combinations of these, and the like, in particular the welding current (I_weld).

16. The device as recited in claim 14,

wherein the measuring device (7) is a current-measuring device (7) that measures the welding current (I_weld).

17. The device as recited in claim 14,

wherein the processor unit determines the reference data set (25) on the basis of a multitude of raw data sets (23a, 23b, 23c, 23d).

18. The device as recited in claim 14,

wherein the welding device (1) has a switch mechanism with the aid of which it is possible to switch from a first mode in which the raw data sets (23a, 23b, 23c, 23d) are read into the storage device (16), into a second mode in which it is possible to carry out a welding procedure taking into account the reference data set (25).

19. The device as recited in claim 14,

wherein the welding device (1) has a calibration mode in which it is possible to produce a reference data set (25) on the basis of a multitude of raw data sets (23a, 23b, 23c, 23d).