FORMING MACHINE FOR PRODUCING FORMED PARTS

• US 20110218667A1
• Filed: 10/08/2010
• Published: 09/08/2011
• Est. Priority Date: 03/02/2010
• Status: Abandoned Application

• Current Assignee: Wafios AG
• Original Assignee: Wafios AG
• Inventors: Weigmann, Uwe-Peter, Krueger, Wolfgang
• Application Number:
  US12/900,652
• Publication Number:
  US 20110218667A1
• Time in Patent Office: Days
• US Class Current: 700/167
• CPC Class Codes: B21D 7/12 with programme control
• CPC Class Codes: B21F 3/02 helically
• CPC Class Codes: B21F 99/00 Subject matter not provided for in other groups of this subclass
• CPC Class Codes: B21J 7/46 Control devices specially adapted to forging hammers, not restricted to one of the preceding subgroups
• CPC Class Codes: B21J 9/20 Control devices specially adapted to forging presses not restricted to one of the preceding subgroups
• CPC Class Codes: B21K 1/44 bolts, studs, or the like making screw-thread B21K1/56; making U-bolts B21K1/74
• CPC Class Codes: B21K 1/58 rivets
• CPC Class Codes: G05B 13/024 in which a parameter or coefficient is automatically adjusted to optimise the performance
• CPC Class Codes: G05B 19/4163 Adaptive control of feed or cutting velocity without NC B23Q15/12
• CPC Class Codes: G05B 2219/32021 Energy management, balance and limit power to tools
• CPC Class Codes: G05B 2219/35215 Generate optimal nc program variant as function of cost, time, surface, energy
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A forming machine for producing formed parts by forming wire, tube or other elongated workpieces has a plurality of driven machine axes, a drive system having a plurality of electrical drives for driving the machine axes, a control device for the coordinated control of operating movements of the machine axes in a production process according to an operating program specific to the production process, and a speed setting device for setting the operating speed of the forming machine for the production process. An operator information system is used to determine and output at least one item of operator information which makes it possible for the operator to control the operating speed with respect to at least one control criterion which represents the energy consumption required for production.

Claims

1. A forming machine that produces formed parts by forming wire, tube or other elongated workpieces comprising:

a plurality of driven machine axes;

a drive system comprising a plurality of electrical drives that drive the driven machine axes;

a control device that controls in a coordinated fashion operating movements of the driven machine axes in a production process according to an operating program selected for the production process;

a speed setting device provided to set an operating speed of the forming machine for the production process; and

an operator information system that determines and outputs at least one item of operator information that controls the operating speed with respect to at least one control criterion related to energy consumption required for production.

2. The forming machine according to claim 1, wherein the drive system comprises an intermediate circuit which connects a plurality or all of the drives and at least one electrical supply unit of the drive system to one another, and wherein the control device of the forming machine detects an intermediate circuit state signal which represents a utilization state of the intermediate circuit and processes said signal for the purposes of control.

3. The forming machine according to claim 2, wherein the operator information system controls a display which represents a current utilization state of the intermediate circuit on a display unit of the forming machine on the basis of the intermediate circuit state signal.

4. The forming machine according to claim 2, wherein excess electrical energy arises when an intake capacity of the intermediate circuit is exceeded, and wherein the operator information system processes an excess energy signal which represents the excess electrical energy.

5. The forming machine according to claim 4, wherein the operator information system controls a display which represents an amount of excess electrical energy which arises on a display unit of the forming machine.

6. The forming machine according to claim 3, wherein the display which represents the current utilization state of the intermediate circuit is combined with a display which represents a consumption of excess energy.

7. The forming machine according to claim 1, further comprising:

a power detection device that detects an electrical power consumed by the forming machine and generates a power signal representing a quantity of the power.

8. The forming machine according to claim 7, wherein the operator information system processes the power signal and determines a process parameter proportional to electrical energy needed by the forming machine for each formed part produced.

9. The forming machine according to claim 1, further comprising:

an online measuring system that generates at least one quality signal representing production quality of a formed part produced.

10. The forming machine according to claim 9, wherein the operator information system processes the quality signal and determines a process parameter proportional to a variation in production quality within a definable number of produced formed parts.

11. The forming machine according to claim 1, wherein the operator information system determines and displays at least one item of operator information representing a process parameter characteristic of the programmed production process as a function of the operating speed.

12. The forming machine according to claim 11, wherein the operator information is displayed graphically.

13. The forming machine according to claim 12, wherein the operator information is displayed graphically in the form of a two-dimensional graph.

14. The forming machine according to claim 11, wherein the process parameter is selected from the group consisting of:

an amount of excess energy consumed in an intermediate circuit,

an electrical energy consumed by the forming machine for each formed part produced, and

a variation in production quality within a definable number of produced formed parts.

15. The forming machine according to claim 1, wherein the operator information system substantially simultaneously displays at least two of the following items of operator information on a display device of the forming machine in at least one operating mode:

a current utilization state of an intermediate circuit;

an amount of excess electrical energy arising in an intermediate circuit;

excess energy consumed in an intermediate circuit as a function of the operating speed;

electrical energy consumed by the forming machine for each produced formed part as a function of the operating speed; and

a variation in production quality within a definable number of produced formed parts as a function of the operating speed.

16. A forming machine configured to produce formed parts by forming wire, tube or other elongated workpieces comprising:

a plurality of driven machine axes;

a drive system comprising a plurality of electrical drives that drive the driven machine axes;

a control device that controls in a coordinated fashion operating movements of the driven machine axes in a production process according to an operating program selected for the production process;

a speed setting device that sets an operating speed of the forming machine for the production process; and

an operator information system that determines and outputs at least one item of operator information which represents a process parameter characteristic of the programmed production process as a function of the operating speed.

17. The forming machine according to claim 16, wherein the operator information is displayed graphically.

18. The forming machine according to claim 16, wherein the operator information is displayed graphically in the form of a two-dimensional graph.

19. The forming machine according to claim 16, wherein the process parameter is selected from the group consisting of:

an amount of excess energy consumed in an intermediate circuit;

electrical energy consumed by the forming machine for each formed part produced; and

a variation in production quality within a definable number of produced formed parts.