POWER CONDITIONER DEVICE AND MODULE SUBSTRATE STRUCTURE USING THE SAME

• US 20110222244A1
• Filed: 02/18/2011
• Published: 09/15/2011
• Est. Priority Date: 03/15/2010
• Status: Abandoned Application

• Current Assignee: Omron Corporation
• Original Assignee: Omron Corporation
• Inventors: TAKASHIRO, Hiroto, KATAYAMA, Kensei, TSUBOTA, Yasuhiro
• Application Number:
  US13/030,387
• Publication Number:
  US 20110222244A1
• Time in Patent Office: Days
• US Class Current: 361/704
• CPC Class Codes: H02J 2300/24 of photovoltaic origin
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14322 wherein the control and power circuits of a power converter are arranged within the same casing
• CPC Class Codes: H05K 7/20918 the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

When raising the DC power supplied from a solar cell or a fuel cell by using a DC/DC converter circuit and converting to the AC power by using an inverter circuit, an electronic circuit such as the DC/DC converter circuit and the inverter circuit, and a CPU for controlling the operation of the circuits, may be accommodated within a case body to supply the AC power to a general load, the DC/DC converter circuit and the inverter circuit are mounted on a DC/DC converter circuit mounting substrate and an inverter circuit mounting substrate, which are separately (and independently) mountable for modularization.

Claims

1. A power conditioner for raising a DC power and converting the DC power to an AC power, the power conditioner comprising:

a casing;

a DC/DC converter circuit, that raises the DC power, provided within the casing;

an inverter circuit, that converts the DC power to the AC power, provided within the casing; and

the DC/DC converter circuit and the inverter circuit being mounted on a DC/DC converter circuit mounting substrate and an inverter circuit mounting substrate, respectively, the DC/DC converter circuit mounting substrate and the inverter circuit mounting substrate being separately mountable within the casing, and providing a modular configuration.

2. The power conditioner according to claim 1, wherein the inverter circuit comprises first and second by-phase inverter circuits configured to output a single-phase AC, and each of the by-phase inverter circuits is mounted on separately mountable first and second by-phase inverter circuit mounting substrates, respectively, and further providing the modular configuration.

3. The power conditioner device according to claim 1, wherein the inverter circuit comprises first, second and third by-phase inverter circuits configured to output a three-phase AC, and each of the by-phase inverter circuits is mounted on separately mountable first, second and third by-phase inverter circuit mounting substrates, respectively, and further providing the modular configuration.

4. The power conditioner according to claim 3, further comprising:

a plurality of inverter circuit switching elements mounted in parallel on each of the first, second and third by-phase inverter circuit mounting substrates to provide each of the by-phase inverter circuits with corresponding first, second and third inverter circuit switching element groups, and a plurality of DC/DC converter circuit switching elements of the DC/DC converter circuit mounted in parallel on the DC/DC converter circuit mounting substrate to provide a DC/DC circuit switching element group;

wherein, within the casing, the DC/DC converter circuit switching element group and the first inverter circuit switching element group are positioned beside each other, and the second inverter circuit switching element group and the third inverter circuit switching element group are positioned beside each other; and

wherein, within the casing, the DC/DC converter circuit switching element group and the first inverter circuit switching element group oppositely face the second inverter circuit switching element group and the third inverter circuit switching element group.

5. The power conditioner according to claim 4, further comprising:

a base member that mounts the DC/DC converter circuit mounting substrate and the first, the second and the third by-phase inverter circuit mounting substrates,

wherein both the DC/DC converter circuit switching element group and the first inverter circuit switching element group are spaced apart from both the second inverter circuit switching element group and the third inverter circuit switching element group, on a surface side of the base member, to define a space, and

a reactor positioned on the surface side of the base member within the space.

6. The power conditioner according to claim 5, further comprising a first main heat sink is installed opposite both the DC/DC converter circuit switching element group and the first inverter circuit switching element group on a rear surface side of the base member, and a second main heat sink is installed opposite both the second inverter circuit switching element group and the third inverter circuit switching element group on the rear surface side of the base member.

7. A module substrate for a power conditioner for raises a DC power and converting the DC power to an AC power, the module substrate comprising:

a DC/DC converter circuit that raises the DC power, the DC/DC converter circuit being mounted on a DC/DC converter circuit mounting substrate; and

an inverter circuit that converts the DC power to the AC power, the inverter circuit being mounted on a inverter circuit mounting substrate,

wherein the DC/DC converter circuit mounting substrate and the inverter circuit mounting substrate are separately mountable within the power conditioner, thereby providing a modular configuration.

8. The module substrate for the power conditioner according to claim 7, wherein the inverter circuit comprises first and second by-phase inverter circuits configured to output a single-phase AC, wherein the first and the second by-phase inverter circuits are mounted on a corresponding one of the first and the second by-phase inverter circuit mounting substrates, which are separately mountable to further provide the modular configuration.

9. The module substrate used in the power conditioner according to claim 7, wherein the inverter circuit comprises first, second, and third by-phase inverter circuits configured to output a three-phase AC, wherein the first, the second, and the third by-phase inverter circuits are mounted on a corresponding one of the first, the second, and the third by-phase inverter circuit mounting, which are separately mountable to further provide the modular configuration.