ISOLATED SWITCHING POWER SUPPLY APPARATUS

• US 20110222318A1
• Filed: 03/03/2011
• Published: 09/15/2011
• Est. Priority Date: 03/09/2010
• Status: Active Grant

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.), Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: NISHIDA, Akio, UNO, Yoshiyuki
• Granted Patent: US 8,587,970 B2
• Time in Patent Office: Days
• US Class Current: 363/21.05
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/0085 Partially controlled bridges
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A switching power supply apparatus includes a PFC converter, a DC-DC converter, and primary-side and secondary-side digital control circuits that control the PFC converter and the DC-DC converter. On the basis of a voltage detected by an output voltage detection circuit, the primary-side digital control circuit transmits data about the on-time of a switching element of the DC-DC converter to the primary-side digital control circuit. On the basis of this data, the primary-side digital control circuit controls the on-time of the switching element.

Claims

1. An isolated switching power supply apparatus comprising:

a power factor correction converter including;

a voltage input unit arranged to receive a voltage of a commercial power supply;

a rectifier circuit arranged to rectify the commercial power supply voltage received by the voltage input unit;

at least one boost converter circuit that is connected to a latter stage of the rectifier circuit and includes an inductor, a switching element, and a rectifying element;

a smoothing circuit connected to a latter stage of the boost converter circuit; and

a switching controller arranged to on/off control the switching element so that input current received from the commercial power supply has a shape similar to a shape of the commercial power supply voltage;

a transformer including at least isolated primary and secondary windings;

a switching circuit arranged to switch a voltage to be applied to the primary winding by the smoothing circuit;

a secondary-side rectifying smoothing circuit arranged to rectify and smooth an alternating-current voltage generated in the secondary winding;

a voltage output unit arranged to output a voltage obtained by the secondary-side rectifying smoothing circuit;

a secondary-side output voltage detector arranged to detect a voltage obtained by the secondary-side rectifying smoothing circuit;

a primary-side digital control circuit that is disposed on the primary side of the transformer and includes a switching controller arranged to control on/off operation of at least one of the boost converter circuit and the switching circuit;

a secondary-side digital control circuit that is disposed on the secondary side of the transformer, is arranged to receive the voltage detected by the secondary-side output voltage detector, and includes a feedback controller arranged to generate a feedback signal to control the switching circuit; and

an isolated signal transmitter arranged to perform serial communications between the primary-side and secondary-side digital control circuits while maintaining isolation therebetween.

2. The isolated switching power supply apparatus according to claim 1, wherein the boost converter circuit includes n number of boost converter circuits, where n is an integer equal to two or more;

the boost converter circuits are connected to the latter stage of the rectifier circuit in such a manner that the boost converter circuits are in parallel with one another; and

the respective switching elements of the boost converter circuits are switched with a phase difference of 360°

/n.

4. The isolated switching power supply apparatus according to claim 1, further comprising:

a switching circuit current detection circuit arranged to detect switching circuit current flowing into the switching circuit;

wherein

the switching controller is arranged to control the switching circuit on the basis of the current detected by the switching circuit current detection circuit and a control signal from the secondary-side digital control circuit.

5. The isolated switching power supply apparatus according to claim 1, wherein the secondary-side digital control circuit is arranged to communicate with a load circuit connected to the voltage output unit and to perform an operation process required to control the switching circuit.

6. The isolated switching power supply apparatus according to claim 5, wherein the secondary-side digital control circuit is arranged to transmit, to the load circuit, at least one of the input voltage, an output voltage of the power factor correction converter, current flowing into the inductor, and the switching circuit current.

7. The isolated switching power supply apparatus according claim 1, wherein the secondary-side rectifying smoothing circuit is a synchronous rectifier circuit including a synchronous rectifying element;

and

the secondary-side digital control circuit including a switching controller arranged to control on/off operation of the synchronous rectifying element.

8. The isolated switching power supply apparatus according to claim 1, wherein the isolated signal transmitter includes a digital isolator arranged to convert a rising edge and a falling edge of a binary signal into different pulse signals, to transmit the pulse signals by magnetic coupling, and to reconvert the pulse signals into a binary signal.

9. The isolated switching power supply apparatus according to claim 1, wherein each of the primary-side and secondary-side digital control circuits includes a digital signal processor.

3. An isolated switching power supply apparatus comprising:

a bridgeless power factor correction converter including;

a voltage input unit arranged to receive a voltage of a commercial power supply;

a first rectifier circuit including a series circuit of a first switching element and a rectifying element and is connected to a first terminal of the voltage input unit via an inductor;

a second rectifier circuit including a series circuit of a second switching element and a rectifying element and is connected to a second terminal of the voltage input unit;

a smoothing circuit connected to a latter stage of the second rectifier circuit; and

a switching controller arranged to on/off control the first and second switching elements so that input current received from the commercial power supply has a shape similar to a shape of the commercial power supply voltage;

a transformer including at least isolated primary and secondary windings;

a switching circuit arranged to switch a voltage to be applied to the primary winding by the smoothing circuit;

a secondary-side rectifying smoothing circuit arranged to rectify and smooth an alternating-current voltage generated in the secondary winding;

a voltage output unit arranged to output a voltage obtained by the secondary-side rectifying smoothing circuit;

a secondary-side output voltage detector arranged to detect the voltage obtained by the secondary-side rectifying smoothing circuit;

a primary-side digital control circuit that is disposed on the primary side of the transformer and includes a switching controller arranged to control on/off operation of at least one of the first and second rectifier circuits and the switching circuit;

a secondary-side digital control circuit that is disposed on the secondary side of the transformer, is arranged to receive the voltage detected by the secondary-side output voltage detector, and includes a feedback controller arranged to generate a feedback signal to control the switching circuit; and

an isolated signal transmitter arranged to perform serial communications between the primary-side and secondary-side digital control circuits while maintaining isolation therebetween;

wherein

terminals adjacent to the first and second switching elements of the first and second rectifier circuits are connected to each other; and

terminals adjacent to the rectifier elements of the first and second rectifier circuits are connected to each other.