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Fixed-spindle floating-platen workpiece loader apparatus

  • US 20110223837A1
  • Filed: 09/14/2010
  • Published: 09/15/2011
  • Est. Priority Date: 03/12/2010
  • Status: Active Grant
First Claim
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1. An automated robotic workpiece loading apparatus that can selectively install and remove workpieces to and from an at least three-point fixed-spindle floating-platen abrading machine apparatus, the automated workpiece loading apparatus comprising:

  • a) at least three rotary spindles having circular rotatable flat-surfaced spindle-tops that each have a spindle-top axis of rotation at a center of a respective rotatable flat-surfaced spindle-top for respective rotary spindles;

    b) wherein the at least three spindle-tops'"'"' axes of rotation are perpendicular to the respective rotatable flat-surfaced spindle-tops'"'"' flat surfaces;

    c) an abrading machine base having a horizontal flat top surface and a spindle-circle where the spindle-circle is coincident with the abrading machine base flat top surface;

    d) wherein the at least three rotary spindles are located with equal spaces between each of them and the spindle-tops'"'"' axes of rotation intersect the machine base spindle-circle, and the at least three rotary spindles are attached to the machine base top surface at those machine base spindle-circle locations;

    e) wherein the at least three spindle-tops'"'"' flat surfaces are aligned to be co-planar with each other;

    f) a floating, rotatable abrading platen having a precision-flat annular abrading-surface that has an annular abrading-surface radial width and an annular abrading-surface inner radius and an annular abrading-surface outer radius and where the floating, rotatable abrading platen is supported by and is rotationally driven about an abrading platen rotation axis located at a rotational center of the floating, rotatable abrading platen by a spherical-action rotation device located at a rotational center of the floating, rotatable abrading platen and where the floating, rotatable abrading platen spherical-action rotation device restrains the floating, rotatable abrading platen in a radial direction relative to the floating, rotatable abrading platen axis of rotation and where the floating, rotatable abrading platen axis of rotation is concentric with the machine base spindle-circle;

    g) wherein the floating, rotatable abrading platen spherical-action rotation device allows spherical motion of the floating, rotatable abrading platen about the floating, rotatable abrading platen rotational center where a precision-flat annular abrading-surface of the floating, rotatable abrading platen that is supported by the floating, rotatable abrading platen spherical-action rotation device is nominally horizontal; and

    h) flexible abrasive disk articles having annular bands of abrasive coated surfaces that have an abrasive coated surface annular band radial width and an abrasive coated surface annular band inner radius and an abrasive coated surface annular band outer radius where a flexible abrasive disk is attached in flat conformal contact with an floating, rotatable abrading platen precision-flat annular abrading-surface such that the attached abrasive disk is concentric with the floating, rotatable abrading platen precision-flat annular abrading-surface wherein the floating, rotatable abrading platen precision-flat annular abrading-surface radial width is at least equal to the radial width of the attached flexible abrasive disk'"'"'s abrasive coated annular abrading band and wherein the floating, rotatable abrading platen precision-flat annular abrading-surface provides conformal support of the full-abrasive-surface of the flexible abrasive disk'"'"'s abrasive coated surface annular band where the floating, rotatable abrading platen precision-flat annular abrading-surface inner radius is less than the inner radius of the attached flexible abrasive disk'"'"'s abrasive coated surface annular band and where the floating, rotatable abrading platen precision-flat annular abrading-surface outer radius is greater than the outer radius of the attached flexible abrasive disk'"'"'s abrasive coated surface annular band;

    i) wherein each flexible abrasive disk is attached in flat conformal contact with the floating, rotatable abrading platen precision-flat annular abrading-surface by a disk attachment technique selected from the group consisting of vacuum disk attachment techniques, mechanical disk attachment techniques and adhesive disk attachment techniques;

    j) wherein approximately equal thickness workpieces having parallel or near-parallel opposed flat workpiece top surfaces and flat workpiece bottom surfaces are attached in flat-surfaced contact with the flat surfaces of the respective at least three spindle-tops where the workpiece bottom surfaces contact the flat surfaces of the respective at least three spindle-tops;

    k) wherein the floating, rotatable abrading platen is moveable vertically along the floating, rotatable abrading platen rotation axis by the floating, rotatable abrading platen spherical-action rotation device to allow the abrasive surface of the flexible abrasive disk that is attached to the floating, rotatable abrading platen precision-flat annular abrading-surface to contact the top surfaces of the workpieces that are attached to the flat surfaces of the respective at least three spindle-tops wherein the at least three rotary spindles provide at least three-point support of the floating, rotatable abrading platen; and

    l) wherein the total floating, rotatable abrading platen abrading contact force applied to workpieces that are attached to the respective at least three spindle-top flat surfaces by contact of the abrasive surface of the flexible abrasive disk that is attached to the floating, rotatable abrading platen precision-flat annular abrading-surface with the top surfaces of the workpieces that are attached to the flat surfaces of the respective at least three spindle-tops is controlled through the abrading platen spherical-action floating, rotatable abrading platen rotation device to allow the total abrading platen abrading contact force to be evenly distributed to the workpieces attached to the respective at least three spindle-tops;

    m) wherein the at least three spindle-tops having the attached approximately equal thickness workpieces can be rotated about the respective spindle-tops'"'"' rotation axes and the floating, rotatable abrading platen having the attached flexible abrasive disk can be rotated about the floating, rotatable abrading platen rotation axis to single-side abrade the approximately equal thickness workpieces that are attached to the flat surfaces of the at least three spindle-tops while the moving abrasive surface of the flexible abrasive disk that is attached to the moving floating, rotatable abrading platen precision-flat annular abrading-surface is in force-controlled abrading contact with the top surfaces of the approximately equal thickness workpieces that are attached to the respective at least three spindle-tops and where the floating, rotatable abrading platen precision-flat annular abrading-surface assumes a co-planar alignment with the precisely co-planar flat surfaces of the respective at least three spindle-tops;

    n) an automated robotic device that can sequentially transport and install flat-surfaced workpieces on the top flat surface on all of at least three spindle-top flat surfaces by picking individual workpieces from a corresponding workpiece storage device and transporting the individual workpieces to spindle-tops where the individual workpieces are positioned concentrically with the rotational centers of the respective rotatable spindle-tops and wherein the workpieces are attached to the respective spindle-tops for abrading action on the workpieces'"'"' flat surfaces by the abrading machine apparatus; and

    o) wherein the same automated robotic device can sequentially remove selected flat-surfaced workpieces from the top flat surfaces of all three spindle-tops by picking the individual workpieces from the spindle-tops and transporting them to a corresponding workpiece storage device for storage.

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